Milling Processes in CNC Machine Shops

by | Aug 8, 2023 | CNC Machine Shop, CNC Turning and Milling

cnc milling

In the realm of modern manufacturing, CNC machine shops stand as the vanguard of precision and innovation. Central to their prowess is the art of milling – a process that shapes raw materials into intricate and accurate components. From aerospace engineering to medical advancements, the applications of milling are as diverse as the industries they serve. 

This article focuses on a journey to unravel the array of milling processes offered by CNC machine shops, delving into the nuanced techniques that underpin the creation of custom components. 

As we explore these diverse methodologies, we uncover the remarkable impact they have on shaping the intricate designs that define our technological landscape.

Let’s begin. 

 

Traditional Milling Processes

In the realm of machining, traditional milling processes hold a significant place, each characterized by its unique approach and advantages. This section focuses on two fundamental processes: up-cut milling and down-cut milling.

#1. Up-cut Milling

Up-cut milling involves the removal of material by the cutter rotating in the opposite direction of the workpiece’s motion. This technique offers distinct advantages, including efficient chip evacuation, reduced heat buildup, and extended tool life. The upward movement of the cutter aids in preventing workpiece surface damage and enhances the overall surface finish.

Applications of up-cut milling are widespread, finding prominence in various industries. Woodworking, for instance, relies on up-cut milling to create smooth edges and accurate profiles in lumber and composite materials. 

In metalworking, this technique is favoured for its ability to prevent work-hardening, making it suitable for softer metals like aluminum and brass. Additionally, up-cut milling is often chosen for plastics and composite materials due to its effectiveness in preventing delamination and chipping.

 

#2. Down-cut Milling

In contrast, down-cut milling involves a cutter rotation following the workpiece’s motion, leading to benefits like reduced tear-out and improved surface quality. The downward cutter motion minimizes splintering and ensures clean edges, particularly vital for materials prone to chipping.

Down-cut milling is applied when achieving a polished top surface is crucial. Woodworkers choose it for furniture components, delivering clean edges. In laminate machining, it prevents fraying and chip-out, ensuring precise edges.

Understanding up-cut and down-cut milling distinctions optimizes machining for material properties, finish, and product intricacies. These traditional techniques enhance precision and efficiency in CNC manufacturing.

 

#3. High-Speed Machining

High-speed machining (HSM) is a revolutionary approach to material removal that has transformed modern manufacturing. This section explores HSM, its principles, advantages, and impact on industries.

HSM employs advanced tools and techniques to achieve significantly higher cutting speeds and feed rates than traditional methods. The focus is on optimizing tool dynamics, reducing vibration, and maximizing material removal while maintaining precision.

Advantages of HSM include improved efficiency, reduced machining times, and enhanced productivity. Rapid chip evacuation and continuous tool engagement dissipate heat, minimizing distortion. HSM often results in finer surface finishes, reducing secondary operations.

Industries like aerospace, automotive, and medical benefit from HSM’s precision and speed. It creates intricate aircraft components, complex engine parts, and precise medical implants.

 

#4. Multi-Axis Milling

The world of precision machining has been revolutionized by multi-axis milling. Also known as 5-axis or 6-axis machining, it introduces rotational axes beyond the traditional X, Y, and Z. This flexibility enables intricate geometries previously unattainable.

Multi-axis milling’s versatility is evident in aerospace, where it precisely shapes airfoil designs for optimal aerodynamics. Medical implants are crafted with precision, while mould-making produces intricate cavities. Automotive, electronics, and defense also benefit from its precision and efficiency.

This advanced technique empowers CNC machine shops to tackle complex projects with accuracy and ingenuity, transforming modern manufacturing.

 

#5. End-Milling 

End milling is a crucial machining process that removes material using a rotating cutting tool called an end mill. The tool’s edges perform various cutting actions, gradually shaping the workpiece.

Variations of end milling include:

  • Ball Nose End Mill: Shapes contoured surfaces and complex forms.
  • Square End Mill: Creates flat-bottomed grooves, pockets, and surfaces.
  • Corner Radius End Mill: Adds rounded corners to components.
  • Roughing End Mill: Rapidly removes material in the initial stages.
  • Finishing End Mill: Achieves fine finishes and precise dimensions.

End milling finds applications in industries like automotive, aerospace, electronics, and manufacturing of molds and dies. It’s vital for crafting furniture, medical equipment, and renewable energy components, contributing to modern product development.

 

#6. Face Milling

Face milling is a machining technique that removes material from a workpiece’s flat surface using a face mill cutting tool. Unlike end milling, which targets edges, face milling covers a larger area with a broad cutting action. The face mill has multiple cutting edges, enabling efficient material removal.

Advantages of face milling include achieving flat, smooth, and accurate surfaces. It’s time-efficient, covering more area in a single pass. This technique finds use in diverse industries:

  • Automotive: Machining engine blocks, cylinder heads, and transmission housings.
  • Industrial Machinery: Creating components like baseplates and mounting brackets.
  • Aerospace: Manufacturing aircraft structural parts, wing panels, and fuselage sections.
  • Construction: Crafting architectural elements such as facade panels and structural beams.
  • Consumer Electronics: Making laptop casings, smartphone bodies, and tablet frames.

Illustrative examples include precision machining for shipbuilding and creating molds for plastic injection molding. Face milling ensures structural integrity, even surfaces, and dimensional accuracy.

CNC machine shops rely on face milling for exceptional surface quality and precision, making it indispensable for industries seeking accurate and visually pleasing components.

 

Read More: Why CNC Milling Is Ideal For Manufacturing Machined Parts?

MDA’s Milling Mastery: Crafting Precision Components

Machining Design Associated Ltd., an ISO: 9001:2015 certified firm, is fully committed to crafting CNC machined and custom metal parts of exceptional quality, tailored to precise customer requirements. Our unwavering dedication to ongoing enhancement drives us to adhere solely to optimal methodologies, guaranteeing that our customers’ projects are executed with utmost efficiency, precision, and affordability.

 

Ready to Elevate Your Manufacturing? Contact us for Custom Milling Requirements

 

 Contact Us

 

We commit to utilizing a wide range of milling techniques in their precision manufacturing processes. Rather than relying on a single approach, MDA embraces various methods and strategies for milling, adapting their techniques to suit different materials, designs, and project requirements. By doing so, MDA showcases their versatility and expertise in employing diverse milling approaches to achieve the desired outcomes for each unique project. This adherence to diverse milling techniques underscores MDA’s dedication to providing comprehensive and tailored solutions to their clients’ machining needs.

Why MDA is the Best CNC Machine Shop in Canada?

by | Dec 30, 2022 | CNC Machine Shop, CNC Machining

CNC Machine Shop

CNC machining is a technology that uses various pre-programmed tools and techniques to produce components from metals or plastic. A CNC machine shop often employs custom CNC machining for sheet metal fabrication and plastic machining, creating various parts for industries ranging from electronics and automotive to appliances and more.

The materials, methods, and program settings are crucial even though these processes might be partially or fully automated and precision-bound. Once this gets accomplished, you will receive accurate CNC precision machined parts in the required quantities and with the proper dimensions.

We at our CNC machine shop possess significant expertise in working with clients from various industries. The business can provide precise, quick turnaround custom CNC machining services for high-volume production runs, prototypes, and other projects. This article provides information on the company’s CNC machining capabilities.

Our Machining Capabilities

MDA can produce small, intricate, complex parts in volumes of up to one million pieces with accuracy and precision. The business has provided CNC precision machined parts for various industries, including defence, medical research, electronics, automotive, and more. Here is a summary of what MDA supplies to its customers.

Screw Machining: The business sells screws made of brass, aluminum, and stainless steel. They provide standard and unusual screws in a variety of sizes and shapes. Large production runs of precise, small parts gets produced using screw machining equipment. Single- and multiple-spindle machines with specialized attachments for secondary operations used to accomplish this. As needed, this allows for tight tolerances of up to 0.0002 inches.

CNC Turning and Milling: The company has well-equipped CNC turning centres, precisely manufacture complex parts. CNC milling machines can handle labor-intensive tasks on non-turnable parts. With this, tolerances as small as 0.0002 inches achieved while maintaining consistency. Drilling, tapping, grinding, multi-axis machining, and other capabilities are available.

Metal Fabrication: We use state-of-the-art technology to help clients with metal fabrication. Our experts ensure that your parts gets specially designed for your industry with the highest quality materials.

Post-Production: We can send your metal-machined components for heat treatment, anodizing, black oxide, plating, or any other process you may need. Without, the hassle of finding someone else to do this for you, we can send you a fully finished CNC machined part.

Our Product Gallery

Take a look at our gallery where you can see all the machining parts and components we offer to our customers.

CNC Machine Parts Canada CNC Machine Parts Canada CNC Machine Parts Canada CNC Machine Parts Canada CNC Machine Parts Canada

 

 

What can you Expect from MDA?

Every single one of our customers receives a complete solution for any need. They believe in the manufacturing process we use. It includes intricate and precise parts like those used in optical devices, automobiles, medical equipment, and aerospace. Whatever the complexity of your project, we can deliver the results you need.

  • Through our low-volume manufacturing process, we can reduce costs.
  • More rapid time to market (and a higher success rate).
  • Giving all of your products flexible design options.
  • Providing you with a full range of options for building bridges.

 

We have successfully delivered thousands of projects for various companies. We look forward to hearing about your dream project.

 

 Contact Us

 

 

CNC Machine Shop: Key Factors for Choosing the Right One

by | Mar 30, 2022 | CNC Machine Shop, CNC Machining

CNC Machine Shop

Choosing a CNC machine shop is daunting because of the options available in the market. Be it any industry, manufacturing, aerospace, medical and more. These industries need a CNC machine to produce precision machined parts quickly. There are various advantages to choose a CNC machine shop:

  • It reduces the costs of the overall production.
  • It reduces the stress on the machinists.
  • CNC technology provides improved capabilities.
  • Smoother workflow.
  • And more.

Therefore, selecting a CNC machine shop is the way to move forward, but the whole process is a tiresome task. Don’t worry, at MDA’s CNC machine shop Toronto facility provides high-quality machined parts.

Let’s see the points you need to consider while choosing the CNC machine shop.

One must focus on quality and precision

Additionally, the first and foremost thing to have in a machine shop is quality. Every second machine shop owner you’ll find will say they produce the best-machined parts.

Go with machine shop owners that give complete importance to precision on their official website.

Check if they share why precision is necessary for CNC machined parts and preach what they say? Another thing to note is if the machine shop is responsible enough to provide quality work. Do they have an experienced team at their disposal? If not, it’s better to stay clear of that machine shop.

 

Check the previous work samples

Moreover, machine shop owners who are excellent at their work are ready to show their work samples.

Moreover, they won’t hesitate to let you inspect their prototypes. It is best for customer satisfaction as they can get a sneak peek of the previous sample work. Ask for the samples according to your industry to get a clear picture of the workflow.

Additionally, previous samples confirm that a machine shop has ample experience with materials for most industries.

 

Presence of the latest equipment

No one will like to trust a machine shop that offers outdated tools. When looking for quality machined equipment, you need to have a machine shop capable of handling the much-needed precision.

Do check about the equipment and also the company that manufactures these parts. Choose a brand name having years of experience and reputation in the market.

If possible, check the age of the machine shop equipment. They might have durable equipment, but CNC machining changes over time.

And the older machinery proves to be problematic. Therefore, it is better and advisable to only go with the latest equipment.

 

The machine shop can produce complex parts

Most industries require complex parts, and production is only possible via CNC machining.

You need to ensure that the machine shop has previously produced complex parts and is willing to manufacture the parts in less time while maintaining precision.

Furthermore, can the CNC machine shop do this all? If yes, you can go with them. Ensure the company culture, and if their goals align with yours.

Machine shops like this can handle your future needs and put the client’s priorities high on their list.

 

ISO certification is necessary

ISO certification is necessary for the manufacturing industry. The machinist and the customer know the importance of it. The certification goes a long way to show how a company operates and handles its projects.

Going with an ISO certified company means:

  • Quality management is their priority.
  • Traceability for materials and processes.
  • Lower risk.
  • Better customer service.

Next time you need a newly machined part, MDA can provide you exceptional results you won’t get anywhere else.

 

Communication skills

When choosing a CNC machine shop, one crucial factor to consider is communication skills. Effective communication ensures that your needs are understood and met, making it essential to choose a CNC machine shop with strong communication capabilities.

First, meet with the machine shop and tell them your machined parts requirements. Every shop has a specific niche, and therefore it’s necessary to assess them before moving forward with the project.

Additionally, check the communication level by asking for samples or production videos of previous work. A professional CNC machine shop knows the importance of communication and will solve all your doubts regarding their manufacturing process.

 

Experience in multiple industries

The more experience a machine shop has in various industries, the better it can meet customer demands. Consequently, this experience allows them to handle a wide range of requirements effectively.

The machine shop will be more proactive in knowing and fixing the issues before they give any problem to the customer.

With their experience, they will have a large client base. They have been in need to produce large quantities of the machined parts in less time. When a professional machine shop comes and helps you achieve the project.

 

| Also Read: Selecting the Best Materials for your Machining job

 

MDA: The Right CNC Machine Shop in Toronto

If you have machining needs, then choose MDA. We have everything you require in a machine shop, from the materials you need, on-time delivery and get high-quality machined parts.

We keep our customers in the loop to know their requirements and ensure we complete them. Don’t waste your time to choose cnc machine shop. Check out our precision CNC services. For more information or to get a quote, contact us at MDA today.

Why Steel Is Ideal For Custom CNC Machined Parts

by | Nov 23, 2021 | CNC Machine Shop, CNC Machined Parts, Custom Machine Shop, Custom Machined Parts

Why Steel Is Ideal For Custom CNC Machined Parts

Steel as a material is the most important in the manufacturing sector. The steel parts get used in every aspect of our lives as construction projects, automobiles, the medical industry and more. Steel as a material is ideal because of its properties like high density, corrosion resistance and non-brittle. These properties make steel an apt choice for manufacturing custom CNC machined parts. In this guide, we will take a complete look at steel as a material. It includes different grades, applications, and how to choose steel for custom CNC machining. 

  • Different grades of steel
  • Industrial applications of steel
  • Factors to look at when selecting steel grade for CNC machining
  • Tips to machine steel custom parts
  • MDA offers custom steel parts

 

Different Grades of Steel

Most alloys have different grades, which is a common characteristic. Because alloys get made up of multiple components, changing the composition of individual constituents can change the properties of the alloy.

Let’s take a look at the grades in more detail.

 

  • Carbon steels 

Carbon steels

Aside from carbon and iron, carbon steels contain only trace amounts of other elements. It is the most common of four steel grades, accounting for 90% of total steel production.

Low Carbon Steels/Mild Steels (up to 0.3 percent carbon), Medium Carbon Steels (0.3–0.6 percent carbon), and High Carbon Steels (0.3–0.6 percent carbon) are the three main subgroups of carbon steels. 

Because these steels are inexpensive and durable enough for large-scale construction, companies frequently manufacture them in large quantities.

 

  • Alloy steels

Alloy steels

Alloy steels get made by combining nickel, copper, chromium, and aluminum with other alloying elements. The steel’s strength, ductility, corrosion resistance, and machinability get improved by incorporating these elements.

 

  • Stainless steels

Stainless steels

Stainless steel gets alloyed with 10-20 percent chromium. And with nickel, silicon, manganese, and carbon. Because of their increased ability to withstand rough weather, these steels have remarkable corrosion resistance and are safe to use in outdoor construction. Electrical equipment also makes extensive use of them. For example, 304 stainless steel is in high demand because of its ability to withstand the elements while keeping electrical components safe. 

 

  • Tool steels

Tool steels

As you might expect from the name, tool steels excel in cutting and drilling equipment. Tungsten, molybdenum, cobalt, and vanadium are the secret to increased heat resistance and overall durability. They’re also the preferred material for most hand tools because they keep their shape even after usage.

Industrial Applications Of Steel

Steel has a wide range of applications and uses in industries around the world. Some of the industries where steel gets used include: 

  • Automobile industry 

Steel is one of the most important metals used in the production of automobiles. Many modern Automobiles gets made of advanced high-strength steel (AHSS), which has a yield strength of more than 80 ksi. Steel is ideal in the aerospace and marine industries, as well as in cars and automobiles.

 

  • Packaging industry 

Steel is fully recyclable, making it environmentally friendly. It is one of the main reasons for its use in the packaging industry. It can withstand corrosion and protect goods and products from environmental elements. Low-carbon steel is the most commonly implicated as a packaging material, owing to its ease of machining.

 

  • Energy industry 

The energy sector keeps on changing, but whether it’s oil or solar, steel will always play a role in the infrastructure. Steel gets required in the construction of hydro, wind, electric, natural gas, and just about any other energy source and it is ideal for the generators and motors of these large machines.

 

  • Industrial industry 

Steel is the preferred metal in a variety of industries all over the world. It is due to its characteristics, which are generally desirable when working with metals in industries. CNC stainless steel is the most common type of steel used for machining. 

 

Read More: Custom Machined Parts Bring Tangible Benefits To Businesses

 

Factors To Look at When Selecting Steel Grade For CNC Machining 

Steel comes in various grades and types, each with its own set of properties and characteristics. It can be a reason for manufacturers to decide which is ideal for manufacturing needs. Here are some pointers that will help to make a choice.

  • Tensile strength 

The tensile strength of a steel grade should get considered when selecting one. When a material gets subjected to tension, it simply refers to the quality of resistance it exhibits. It shouldn’t be possible to determine whether the steel grade is suitable for the job in a short time before it sustains some form of damage. The tensile strength is measured using an extensometer, which measures how much peak force the sample can withstand before breaking.

 

  • Machinability properties 

The machinability of various steel grades gets determined by how easily they get modified. When machining steel products, steel manufacturing plants typically use a variety of processes. These can be simple techniques like cutting or more complex techniques like drilling and shearing. The time it takes a particular tool to make cuts or incisions on a steel sample is the most common way to measure this property.

 

  • Operating environment

Before selecting the appropriate grade, it is critical to consider the steel product’s operating environment. High temperatures, pH levels, and frequency of impact are just a few factors. Furnaces, for example, may affect the utility and functionality of the steel material around them over time.

 

  • Corrosion resistance 

Corrosion resistance is an ideal quality needed for all steel parts for various industrial applications. Moreover, different grades have variations in their level of resistance. High-corrosion resistance is necessary for parts used in the marine industry (saltwater). CNC stainless steel is the most resistant among the metal grades.

 

MDA Offers Custom Steel Parts

Steel is the most commonly used metal alloy in today’s industries. It possesses several desirable characteristics and properties that justify its widespread use. At MDA, for your various machining and sheet metal fabrication needs, we offer a variety of steel types. Our team of professionals is also available to help you with steel CNC machining and materials such as CNC stainless steel. Our team has you covered. Feel free to contact us with your questions. 

Top Materials Used By Machine Shops During Metal Fabrication

by | Jun 8, 2021 | CNC Machine Shop, CNC Machining, Metal Fabrication

Metal Fabrication

Every time you do any routine task like driving or using electronic or medical appliances you are looking at the prime example of metal fabrication services.

The metal fabrication market is necessary for plenty of industries such as Aerospace, Construction, Energy, Mining, Ship Building and more. These industries require machining parts of various shapes and sizes that are possible via using certain materials.

On this page

  1. Qualities to look for in fabrication materials
  2. Common materials that are used in metal fabrication
  3. How to choose the right fabrication company?
  4. Why choose MDA for metal fabrication?

 

Qualities to look for in fabrication materials

Metal fabrication means making the product from scratch using raw materials. The material can depend on the type of product you require. Machine shop experts can fabricate multiple parts from different materials.

Here are some qualities to check before metal fabrication materials:

  • The material for metal fabrication needs to be durable.
  • The material needs to be cost-effective.
  • The finish of the product you can achieve.
  • The material should suit loose or tight tolerances.

A material can have an impact on the finished product. Choosing the right material takes research and knowing the right material is the first and foremost step. As it’s impossible to recommend any type of fabrication material. This article will explain the most common materials that are necessary for metal fabrication.

Common materials that are used in metal fabrication

Steel

Steel

Steel is the most widely used material used for metal fabrication. It’s known for its polished steel alloy silver mirror coating that is helpful during the manufacturing of machined parts.

The chromium present in steel helps the metal to have an amazing resistance against corrosion. The strength factor presented by steel makes it an ideal choice for surgical instruments. Steel is common for machine shops because it’s easier to work with.

Steel can bend easily, making it easier for welding and manufacturing CNC machined parts. There are various versatile options present in the steel. One of them is carbon steel, which has a high carbon content with a lower melting point. It helps to withstand extreme temperatures and weather conditions making it ideal for CNC steel machining.

Industrial uses of steel

The industrial applications of steel as a material used in metal fabrication are as follows:

  • Buildings and infrastructure
  • Mechanical equipment
  • Automotive
  • Domestic applications
  • Electrical equipment

Pros of steel material for metal fabrication

  • Durability & quality
  • Design flexibility
  • Cost efficiency
  • Recyclability

 

Aluminum

Aluminum

Aluminum is mostly used for metal fabrication because it’s lightweight, which is necessary for industries that need lightweight machined parts. The aluminum parts are in demand in machine shops as they can be machined in a shorter time.

Aluminum, often used for various applications ranging from window frames to aircraft wing components, showcases the material’s versatility. CNC aluminum machining plays a crucial role in shaping this adaptable material for specific needs. It works well for workplace structures and is a popular alternative to steel. It’s rust-free and has strong thermal and electrical conductive properties. Finally, aluminum is a durable, lightweight, and versatile material with thermal properties.

Industrial uses of aluminum

The industrial applications of aluminum as a material used in metal fabrication as follows:

  • Consumer electronics
  • Power lines
  • Household and industrial appliances
  • Aircraft components
  • Window frames

Pros of aluminum material for metal fabrication

  • Lightweight
  • Corrosion resistance
  • Non-magnetic
  • Thermal efficiency

 

| Also Read: All About The Metal Machining & Its Benefits

 

Carbon Steel

Carbon Steel

Carbon steel is the most common material used by metal shops and is the most common in the industry. It is the most versatile material, with applications ranging from construction to machinery.

This material is popular among fabricators because it is simple to work with and can be finished in a variety of ways. Carbon steel presents strength and works in harsh environments making it ideal for metal machining services. This steel has a lower melting point due to the higher carbon content. It’s also more resistant to bending and more malleable.

Industrial uses of carbon steel

The industrial applications of carbon steel as a material used in metal fabrication as follows:

  • Oil industry
  • Gas industry
  • Petrochemical sector

Pros of carbon steel material for metal fabrication

  • Efficiently Malleable
  • Lightweight
  • Easier to fabricate
  • Cost-effective

 

Copper

Copper

Copper is a common material in metal fabrication for applications that require a high level of conductivity. The material is corrosion resistant therefore being used in building components in the construction industry. Copper responds well to bending and can produce lovely results. Heating and cooling systems, transformers, switches, and telecommunications systems all use copper wiring because of the amazing conductivity offered by copper. Additionally, CNC copper machining enhances the precision and customization of copper components in various applications.

Industrial uses of copper

  • Electrical industry
  • Construction industry
  • Transport industry
  • Medical sector

Pros of copper material for metal fabrication

  • High electrical conductivity
  • Antibacterial properties making it ideal for fabrication
  • Ductile, soft, and malleable
  • Resistance to corrosion

How to choose the right metal fabrication company?

Choosing the right fabrication company increases the probability of getting quality materials. Without the proper guidance of the fabrication company, you face design and quality issues. You should hire a machine metal shop that possesses the following qualifications:

  • A team of engineers with years of experience who are eager to work with you and answer your questions.
  • Materials of the highest quality are available.
  • The company must offer prototypes, fabrication systems, and CNC machining.
  • An understanding of lean manufacturing practices and a focus on low-cost fabrication solutions.
  • A broad range of fabrication projects.
  • Assembly, short-run manufacturing, and shipping are all available services.
  • Customized solutions tailored to your specific product and objectives.

A full-service product fabrication company will assist you at every stage of the process by providing you with a comprehensive set of tools, and quality materials.

Why choose MDA for metal fabrication?

MDA uses the highest quality materials for the metal fabrication process. We help our clients to make the right decision by selecting the best materials for their industry. We are here to bring your designs to life.

Our metal shop support the clients from the design process to finishing and assembly. Here are some reasons to choose us:

Why Precision Machining Is The Right Choice For High-Volume Requirements

by | May 20, 2021 | CNC Machine Shop, CNC Machining, Machine Shop

Precision Machining

Precision machining is a growing trend among machine shops and experienced machinists, and it’s not a lost manufacturing process. We know the importance of precision machining in manufacturing precision parts; components of many tools and applications in various industries.

Precision machining has overcome the traditional methods and is estimated to surpass $94.42 billion by approx 2026. Every industry relies on machined parts using precision machining to:

● Create custom machined parts from raw materials
● Helps to fabricate metals into individual components
● Machine cast parts straight from the mould

But what is the reason precision machining is so effective? How does it help you to make better-machined parts?

This article helps to identify how precision machining is better for creating the products, and how your company can use it for high volume requirements.

Let’s Begin With The Benefits Of Precision Machining:

 

#1. Fast turnaround time

The turnaround time gets reduced during precision machining because of the use of advanced software capabilities. Now, it’s easier for the machinists to go from a design to the finished product in an easy way.

Using a precision manufacturing process reduces the manual work. It helps to reduce the design time, which use to take months now can be completed within weeks.

Our experts understand our clients and works towards their specifications. Our team offers turnaround services and delivers quality machined parts according to the client’s deadline. That is why our service adds value to our clients in various industries.

We produce accurately machined parts with high tolerances by leveraging precision machining that helps us to perform repetitive tasks. We ensure that our components remain consistent even during the larger runs.

Another advantage of precision machining is that it requires little or no supervision and works non-stop with the same accuracy in replicating the same machined part.

#2. Ideal for prototype designs

The prototype design is necessary before finalizing the manufacturing of the machined parts. Prototypes are designed with the product specifications.

Our team provides prototype machining services for smaller and independent manufacturers where the companies are developing new products. Our experts believe in high-quality parts, made right the first time. We deliver prototypes that match the design intent.

No company wants to take the risk when they are producing a high volume of machined parts. Therefore prototype design testing is an ideal thing to do.

At Machining Design Association, we produce parts with our subtractive manufacturing process. With us providing parts from prototype to high production it becomes a seamless transition. We make manufacturing simplified with cost-effective options aligned to the customer’s needs.

#3. Less labor and it lowers costs

Since precision machining provides a fast turnaround time and most of the work is done by the CNC machine, there is less need for manual work. It improves the reliability that is crucial in the manufacturing process.

It’s common sense that there would be less chance of human error during the process when there is less human input in the process. But you cannot neglect the human presence during the precision machining process. The machine shops require skilled employees during high volume production.

It helps the company to reduce the number of laborers that are necessary to work on the machinery. It reduces the overall cost of the parts that is manufactured.

Most industries require tight tolerances for their precision machined parts, and it is a costly manufacturing process depending on the machines used. With the implementation of precision machining, manufacturing machined parts with high tolerances has become affordable.

 

#4. Precision machining can handle most complex projects

Precision machining takes care of complex projects that are of high volume. Most of our clients know that at MDA, we work on complex projects that allow our clients to have access to
Low-cost production.

Precision machining helps to deliver 3-D dimensional shapes that are complex and not possible with traditional machining methods. Plus the precision machining has the repeatability capability allowing companies to produce the material with no defects and variation. These companies include medical industries, aerospace industries and oil and gas industries.

 

Reasons highlighting the importance of precision machining in the machine shops

● Ideal for qualitative and quantitative production: This is possible with the help of precision machining. The machine shop’s machinists can produce components in high volume while maintaining the quality.

● Helps to stay ahead of the competition: There is competition across all areas in machining. A machine shop must do everything possible to differentiate oneself from their competition. Making sure that the latest equipment is used, the most up to date software and having qualified personal. Not all machine shops are the same.

 

Summing It Up

Precision machining is a very important aspect in any machine shop. In providing quality parts at very competitive prices; our customers, have a competitive advantage. Knowing that parts will arrive on-time and without defect, assures that their end user will be happy. It takes so many parts to keep the gears turning. If one part is defective or not available, the wheel will stop turning. Machining Design will partner with you to assure that the precision machine parts that you order will be to your satisfaction. You can contact us at MDA.

 

Newsletter Signup