In today’s fast-paced manufacturing world, the need for precision, efficiency, and flexibility is more important than ever. There are reasons to partner with a custom machine shop that offers advantages for startups prototyping products or established companies improving production processes.

At MDA, we understand the unique demands of modern manufacturing and are dedicated to providing top-notch CNC machining services that can help your business thrive.

In this blog, we’ll explore the top 10 reasons why teaming up with a custom machine shop like MDA is a smart move for your manufacturing needs. Discover how our expertise, cost savings, and cutting-edge technology can elevate your production capabilities and drive success.

Reason 1: Expertise and Experience

Custom machine shops, like MDA, boast a wealth of specialized skills and knowledge essential for handling intricate machining projects. Our experienced machinists have honed their craft over years of working with diverse materials and complex designs, mastering the nuances of CNC machining. By partnering with us, you gain access to this expertise, ensuring that your projects are executed with precision and efficiency. Our seasoned professionals understand the intricacies of machining processes, allowing them to anticipate and overcome challenges seamlessly. Our experienced machinists offer insights to optimize designs, enhancing manufacturability and delivering superior project outcomes.

Reason 2: Access to Advanced Technology

Custom machine shops, such as MDA, are equipped with cutting-edge machinery and tools that leverage the latest advancements in technology. Our state-of-the-art equipment includes high-precision CNC machines, advanced CAD/CAM software, and automated systems, allowing us to achieve unparalleled levels of product quality and precision. With access to such advanced technology, we can execute even the most complex machining tasks with ease and accuracy. This results in products that meet the highest standards of quality and consistency, giving you peace of mind that your projects are in capable hands. Advanced technology streamlines production, reduces lead times, and enhances efficiency, providing cost-effective solutions to our clients. By partnering with MDA, you gain access to this cutting-edge technology, ensuring that your projects are executed with the utmost precision and efficiency.

Reason 3: Cost-Effectiveness

Partnering with a custom machine shop like MDA offers significant cost savings through reduced waste and efficient processes. Our streamlined manufacturing workflows and precision machining capabilities minimize material waste, ensuring optimal utilization of resources and reducing production costs. Additionally, our expertise in CNC machining allows us to optimize processes for efficiency, resulting in shorter lead times and lower overhead expenses.

When comparing the costs of outsourcing to a custom machine shop versus in-house manufacturing, the advantages become apparent. In-house manufacturing often entails high initial investments in machinery, tooling, and skilled labor, along with ongoing maintenance and operational costs. By outsourcing to MDA, you eliminate these upfront expenses and overhead costs, allowing you to allocate resources more effectively and focus on core business activities. Our transparent pricing and cost-effectiveness guarantee high-quality machining services at competitive rates, maximizing your return on investment.

Reason 4: Flexibility in Production

Partnering with MDA provides unparalleled flexibility in production, catering to both small batches and custom orders with ease. Our custom machine shop is equipped to handle a wide range of production volumes, from small-scale runs to larger quantities, ensuring that we can meet your specific needs regardless of project size. This flexibility extends to our ability to accommodate design changes and modifications swiftly. Our CNC machining expertise and advanced technology allow for seamless adaptation to evolving requirements, ensuring quality and efficiency. For prototyping or modifying designs, trust MDA for flexible production solutions tailored to your exact specifications.

Reason 5: High-Quality Standards

Maintaining rigorous quality control is paramount in custom machine shops like MDA, ensuring that every product meets the highest standards of excellence. Our commitment to quality assurance begins with thorough inspection and testing protocols implemented throughout the manufacturing process. From initial material selection to final product inspection, we adhere to strict quality control measures to guarantee superior outcomes.

We monitor every production step to promptly identify and fix deviations, ensuring the final product remains uncompromised. Our dedication to quality extends beyond meeting industry standards; it is ingrained in our culture and reflected in the precision and reliability of our machined components. Partnering with MDA means entrusting your projects to a custom machine shop that prioritizes quality at every stage of production. With our unwavering commitment to excellence, you can have confidence in the superior outcomes we deliver.

Also Read: A Complete Guide to Working with a Custom Machine Shop

Reason 6: Faster Turnaround Times

At MDA, we pride ourselves on our ability to deliver fast turnaround times, thanks to our streamlined processes and quick production capabilities. By leveraging advanced technology and optimizing our workflows, we can expedite the manufacturing process without compromising on quality. Our efficient production methods allow us to meet tight deadlines and respond swiftly to changing market demands.

One of the key benefits of our rapid turnaround times is the ability to offer rapid prototyping services. With our agile manufacturing capabilities, we can quickly translate design concepts into physical prototypes for testing and validation. This enables our clients to iterate on their designs rapidly, accelerating the product development cycle and reducing time-to-market.

Our fast turnaround times enable quick market entry, helping businesses capitalize on opportunities and stay ahead of the competition. Whether you need to launch a new product or fulfill urgent orders, you can rely on MDA to deliver quality machined components with speed and efficiency.

Reason 7: Customized Solutions

At MDA, we specialize in providing tailored manufacturing solutions to meet the specific needs of various industries. Our custom machining capabilities enable us to produce precision components and parts that are customized to our clients’ exact specifications. Whether you require complex geometries, tight tolerances, or unique materials, we have the expertise and technology to deliver.

Numerous industries benefit from our custom machining services, including aerospace, medical devices, automotive, electronics, and more. In the aerospace industry, for example, our precision machining ensures the reliability and performance of critical components used in aircraft and spacecraft. Similarly, in the medical device sector, our customized solutions enable the production of intricate and sterile components for surgical instruments, implants, and diagnostic equipment.

By partnering with MDA, businesses across various sectors can access customized manufacturing solutions that address their unique challenges and requirements. Our commitment to quality, precision, and innovation ensures that our clients receive superior products that meet their specific industry needs.

Reason 8: Enhanced Scalability

CNC milling offers remarkable scalability, making it suitable for various production volumes, from small batches to large-scale manufacturing. This flexibility allows businesses to efficiently manage production runs of different sizes without compromising on quality or precision.

For small-scale manufacturing, CNC milling is cost-effective and efficient, enabling the production of limited quantities of high-quality parts without extensive tooling or setup changes. This is ideal for startups, custom orders, and niche markets where precision and customization are critical.

CNC milling excels in large-scale manufacturing, allowing machines to run continuously for high output rates and consistent quality. This is ideal for industries like automotive, aerospace, and electronics, which require large volumes of precision components.

At MDA, we use advanced CNC milling to support both small-scale and large-scale production. Our state-of-the-art machinery and experienced team can efficiently scale production, delivering high-quality parts regardless of volume. Whether you need prototypes or mass production, MDA ensures precision, reliability, and efficiency in your manufacturing processes.

Reason 9: Reduced Risk

Partnering with a custom machine shop like MDA significantly reduces the risks associated with in-house production errors. In-house machining can face equipment issues, skill gaps, and human error, leading to costly mistakes and production delays.

By outsourcing to MDA, you benefit from the expertise and reliability of professional machinists who have honed their skills over years of experience. Our team ensures that each part is machined with precision and consistency, adhering to strict quality control standards. This reduces the likelihood of errors and defects, providing you with reliable and high-quality components.

Additionally, our advanced CNC technology and streamlined processes further enhance reliability and minimize risks. With MDA, you can trust that your production runs will be handled with the utmost care and accuracy, mitigating the risks of in-house production and ensuring superior outcomes for your projects.

Reason 10: Innovation and Continuous Improvement

Custom machine shops like MDA play a crucial role in driving product innovation. Our expertise and access to advanced technology enable us to collaborate closely with clients to develop cutting-edge solutions and improve existing products. Leveraging our knowledge and advanced machinery, we turn innovative ideas into reality with precision and customization for groundbreaking designs.

Furthermore, MDA is committed to staying updated with the latest manufacturing trends and techniques. We continuously invest in new technologies, tools, and training to ensure we remain at the forefront of the industry. This dedication to continuous improvement allows us to offer the most efficient, accurate, and high-quality machining services available.

Our proactive innovation adapts to market changes, ensuring we deliver the best solutions for our clients’ manufacturing needs. Partnering with MDA gives you a forward-thinking ally that meets your needs and keeps you ahead through ongoing innovation.

Conclusion

Partnering with a custom machine shop provides expertise, advanced technology, cost-effectiveness, and scalability for your business. Custom machine shops provide high-quality, precise, and reliable machining services that cater to diverse industry needs. The flexibility in production, rigorous quality control, and commitment to innovation further enhance the value of these partnerships.

At MDA, we exemplify the advantages of working with a custom machine shop. Our experienced team, state-of-the-art equipment, and dedication to quality and efficiency make us the ideal choice for your CNC machining needs. Whether you’re looking for small-batch custom parts or large-scale production runs, MDA delivers consistent excellence, innovative solutions, and unparalleled support.

Choose MDA as your CNC machine shop partner and experience the benefits of expertise, advanced technology, cost savings, and a commitment to your success. Moreover, with MDA, you can be confident that your projects will be handled with precision, reliability, and a forward-thinking approach that keeps you ahead in your industry.

CNC (Computer Numerical Control) machining has revolutionized manufacturing processes in various industries. This technology uses automated machine tools to produce complex parts with high precision and accuracy. Custom CNC machined parts have become essential to many industries, including aerospace and electronics. With its ability to produce high-quality parts cost-effectively, CNC machining has enabled manufacturers to create products that meet exact specifications while improving productivity and efficiency. 

This article will explore the top CNC industries that rely on custom machined parts and the importance of CNC machining in modern manufacturing.

Let’s look at what CNC machining is. 

CNC (Computer Numerical Control) machining is a manufacturing process that uses computerized machine tools to produce complex parts with high precision and accuracy. It involves using computer software to control the movement and operation of cutting tools and other machining equipment, such as lathes, mills, routers, and grinders. 

CNC machines can produce parts in various materials, including metals, plastics, wood, and composites, and are used in a wide range of industries, from aerospace and automotive to medical and electronics. CNC machining has revolutionized the manufacturing industry by enabling manufacturers to produce complex parts quickly and efficiently, with high accuracy and repeatability.

Importance of CNC Machining in Various Industries

CNC machining is critical in modern manufacturing and is used in various industries for its precision, accuracy, and efficiency. The following are some of the critical reasons why CNC machining is essential in different CNC industries:

  • Precision and accuracy: CNC machines can produce parts with high precision and accuracy, which is essential in industries such as aerospace, medical, and electronics. These industries require parts that meet exact specifications to ensure safety, reliability, and functionality.
  • Efficiency and productivity: CNC machines can produce parts faster and more efficiently than traditional manual methods, reducing production time and increasing productivity. This is particularly important in the manufacturing industry, where time and cost savings are critical to remaining competitive.
  • Consistency and repeatability: CNC machines can produce identical parts repeatedly, ensuring consistency and repeatability in production processes. This is especially important in industries requiring large volumes of consistent quality parts, such as automotive and electronics.
  • Complex designs: CNC machines can produce complex designs that would be difficult or impossible to produce using manual methods. This capability is crucial in industries such as aerospace and medical, where complex designs are necessary for optimal performance.

Let’s see the top CNC industries that rely on custom CNC machined parts individually. 

 

#1. Aerospace Industry 

air show statics airplane helicopter aerodrome technology aviation

Importance of Precision and Accuracy in Aerospace 

Precision and accuracy are critical in the aerospace industry, where even minor errors can have serious consequences. The following are some of the reasons why precision and accuracy are so crucial in aerospace:

  • Safety: Aerospace parts must meet strict safety standards to ensure aircraft operation. Precision and accuracy are critical in producing parts that meet these standards and can withstand the stresses of flight.
  • Performance: Aerospace parts must also meet strict standards for performance to ensure optimal efficiency and reliability. Precision and accuracy are essential in producing parts that meet these standards and perform as expected.
  • Cost: Precision and accuracy can help reduce costs in the aerospace industry by reducing the need for rework, scrap, and repairs. CNC machining can produce parts with high precision and accuracy, reducing the need for costly manual methods.
  • Innovation: Precision and accuracy are essential in developing new aerospace technologies and designs. CNC machining enables manufacturers to produce complex parts with high precision and accuracy, allowing for innovative new designs and technologies.

 

Types of Custom CNC Machined Parts Used in Aerospace

CNC machining is crucial in aerospace, where parts must meet strict safety, performance, and reliability standards. The following are some types of aerospace CNC machined components used in aerospace:

  • Engine components: CNC machines produce complex parts for aircraft engines, such as turbine blades, compressor discs, and engine casings. These parts require high precision and accuracy to ensure optimal performance and efficiency.
  • Structural components: CNC machines produce structural components for aircraft, such as wing spars, fuselage frames, and landing gear. These parts must be lightweight yet strong enough to withstand the stresses of flight.
  • Avionics components: CNC machines produce control panels, circuit boards, and sensors. These parts must meet strict standards for reliability and accuracy to ensure the safe operation of aircraft systems.
  • Interior components: CNC machines produce interior components for aircraft, such as seats, cabinetry, and galley equipment. These parts must meet strict standards for safety, durability, and comfort.

CNC machining is critical in the aerospace industry, enabling manufacturers to produce complex, high-quality parts that meet strict safety, performance, and reliability standards. 

 

#2. Automotive Industry 

car vehicle sports car engine auto mechanic automobile make

Importance of Reliability and Durability in the Automotive CNC Parts

Reliability and durability are critical in producing automotive CNC (Computer Numerical Control) parts. CNC parts are widely used in the automotive industry because they offer manufacturing precision, consistency, and speed.

Reliability in CNC parts means they can perform consistently and accurately over an extended period. A reliable CNC part will not fail or break down, resulting in lower downtime and increased production efficiency. On the other hand, durability refers to CNC parts’ ability to withstand wear and tear and perform at a high level under demanding conditions.

The importance of reliability and durability in automotive CNC parts can be seen in several ways:

  • Quality: The reliability and durability of CNC parts ensure that they meet the required quality standards, resulting in a high-quality finished product.
  • Cost-effective: Reliable and durable CNC parts have a longer lifespan, reducing the need for frequent replacements or repairs, which can save costs in the long run.
  • Safety: Automotive CNC parts must perform consistently and accurately to ensure the safety of the driver and passengers.
  • Reputation: Reliable and durable CNC parts are critical to building a company’s reputation, leading to customer trust and loyalty.

 

Custom CNC Machined Parts Used in the Automotive Industry

Some examples of precision CNC machined parts used in the automotive industry are:

  • Engine Components: Custom CNC machined parts, such as pistons, connecting rods, and crankshafts, are used in engine assemblies to improve engine performance and efficiency.
  • Transmission Parts: Custom CNC machined parts, such as gears, shafts, and housings, are used in transmission assemblies to improve shifting performance and durability.
  • Suspension Systems: Custom CNC machined parts, such as control arms, sway bars, and strut mounts, are used in suspension systems to improve handling and ride comfort.
  • Braking Systems: Custom CNC machined parts, such as brake callipers, rotors, and brackets, are used in braking systems to improve stopping performance and durability.
  • Exhaust Systems: Custom CNC machined parts, such as exhaust manifolds, headers, and mufflers, are used in exhaust systems to improve performance and reduce emissions.

 

#3. Medical Industry 

medical cnc parts

Importance of Safety and Accuracy in Medical CNC Parts

Safety and accuracy are two critical factors in producing CNC machined parts for dental. CNC machining is a precise and automated manufacturing process involving computer-controlled machines to produce intricate and complex parts. These parts are used in critical applications such as surgical instruments, prosthetic devices, and medical implants in the medical industry. Therefore, these parts must be produced with the highest level of accuracy and safety to ensure they meet the required standards and perform their intended functions effectively.  

Here are some reasons why safety and accuracy are vital in medical CNC parts:

  • Patient safety: Medical CNC parts are used in critical applications that directly impact patient safety. If these parts are not produced with the required accuracy and safety, they can result in complications or even risk the patient’s life. Therefore, producing medical CNC parts with the highest level of accuracy and safety is critical to ensure patient safety.
  • Regulatory compliance: The medical industry is heavily regulated, and medical device manufacturers must comply with various regulations and standards to ensure their products are safe and effective. Producing medical CNC parts with the required level of accuracy and safety is essential to comply with these regulations and standards.
  • Product performance: Medical CNC parts are used in critical applications where their performance can directly impact patient outcomes. Therefore, producing these parts with the highest level of accuracy and safety is essential to ensure they perform their intended functions effectively.
  • Cost-effectiveness: Producing medical CNC parts with the required level of accuracy and safety can help reduce costs in the long run. Manufacturers can avoid costly recalls, legal issues, and negative publicity by producing parts that meet the required standards and perform their intended functions effectively. 

 

Custom CNC Machined Parts Used in Medical Devices

Custom CNC machined parts play a critical role in the production of medical devices. These devices are used in various medical applications, including surgical instruments, implantable devices, diagnostic equipment, and more. The precision and accuracy of these parts are essential to ensure their functionality and reliability in medical procedures.

Here are some examples of custom CNC machined parts used in medical devices:

  • Orthopaedic implants: Custom machined parts produce orthopaedic implants, including hip and knee replacements. These parts are made from high-quality materials and must meet strict dimensional requirements to ensure proper fit and alignment with the patient’s body.
  • Surgical instruments: Custom CNC machined parts produce surgical instruments, such as forceps, scalpels, and retractors. These parts are made from medical-grade materials and must meet strict tolerances to ensure precise and accurate performance during surgical procedures.
  • Diagnostic equipment: Custom CNC machined parts produce diagnostic equipment, including CT scanners, MRI, and ultrasound machines. These parts are made from high-quality materials and must meet strict tolerances to ensure accurate imaging and diagnosis of medical conditions.
  • Dental implants: Custom CNC machined parts produce dental implants, including crowns, bridges, and dentures. These parts must be precise and accurate to ensure proper fit and functionality in the patient’s mouth.

 

Also Read: 7 Factors To Consider When Producing CNC Machined Parts

 

#4. Electronics Industry 

cnc machined parts for electronics industry

Importance of Precision and Quality in Electronic CNC Parts 

Precision and quality are two critical factors in producing electronic CNC parts. CNC machining is a precise and automated manufacturing process involving computer-controlled machines to produce intricate and complex parts used in various electronic applications.

Here are some reasons why precision and quality are vital in electronic CNC parts:

  • Performance: Electronic CNC machined components must meet specific performance requirements to function correctly. Precise and accurate manufacturing processes ensure these parts meet their specifications and function as intended.
  • Reliability: Electronic devices often have to function in challenging environments, such as high temperatures, vibrations, and moisture. CNC-machined parts that meet high-quality standards are less prone to failure and have a longer lifespan, improving the overall reliability of the electronic device.
  • Compatibility: Electronic devices often require precise compatibility between components. High-quality CNC machined parts ensure that the parts fit correctly, eliminating compatibility issues that can lead to device failure.
  • Regulatory compliance: The electronic industry is heavily regulated, and electronic device manufacturers must comply with various regulations and standards to ensure their products’ safety and effectiveness. Manufacturing electronic CNC parts with the highest precision and quality are critical to comply with these regulations and standards.

 

Custom CNC Machined Parts Used in Electronic Devices

Custom CNC machined parts play a critical role in the production of electronic devices. These devices include smartphones, tablets, computers, gaming consoles, and more. The precision and accuracy of these parts are essential to ensure their functionality and reliability in electronic devices. 

Here are some examples of custom CNC machined parts used in electronic devices:

  • Enclosures: Custom CNC machined parts are used to produce the enclosures of electronic devices. These parts are made from high-quality materials and must meet strict dimensional requirements to ensure the proper fit and functionality of the device.
  • Connectors: Custom CNC machined parts produce connectors, including USB ports, audio jacks, and HDMI ports. These parts must be precise and accurate to ensure proper connectivity and functionality of the device.
  • Heat sinks: Custom CNC machined parts produce heat sinks used in electronic devices to dissipate heat generated by the device’s components. These parts must be precise and accurate to ensure the proper fit and functionality of the heat sink.
  • Circuit boards: Custom CNC machined parts produce the circuit boards used in electronic devices. These parts must meet strict tolerances to ensure proper alignment and connectivity of the electronic components on the board.
  • Mounting brackets: Custom CNC machined parts produce mounting brackets to mount electronic devices, such as TVs and speakers. These parts must be precise and accurate to ensure the proper fit and stability of the device.

Summing it Up 

In conclusion, CNC machined parts are crucial in many industries. The high precision, accuracy, and versatility of CNC machining have made it an essential part of manufacturing processes across multiple CNC industries. 

Custom CNC machined parts are integral to producing complex and critical components, from aerospace to medical to electronics and automotive. The ability to produce intricate and precise components with minimal waste has made CNC machining the go-to manufacturing process for many CNC industries, resulting in improved efficiency, productivity, and cost-effectiveness. The continued advancements in CNC machining technology and techniques will only increase the demand for companies to buy CNC machined parts and further their importance in modern manufacturing processes. We at MDA ensure the quality of custom-machined parts with our CNC machining capabilities. Our fast CNC machining includes flexible production and on-time delivery of the CNC machined components. 

 

The manufacturing industry has come a long way from its traditional manual machining techniques. CNC technology has greatly improved production efficiency, accuracy, and consistency in the industry. This blog will cover the importance of CNC parts in the manufacturing industry.

CNC machines are computer-controlled machines that use a program to produce parts with high precision and repeatability. It means that production time gets reduced and the cost of production is lowered, resulting in a higher-quality end product. 

The accuracy and consistency of CNC machining also mean less room for human error, making the production process much more reliable.

CNC machine market value rose from $70 billion in 2018 to a projected $111 billion by 2026, reflecting 6.8% growth.

The parts outperform traditional ones, as failure in critical components can have severe consequences.

CNC machines are the same as traditional ones but have the added benefit of computer control and multi-axis capabilities. Depending on the operations required, different types of CNC machines get used in the industry. For example, a CNC lathe can perform machining operations involving cuts in the circular direction. 

Reasons Why CNC Part Machining is Gaining Popularity 

CNC machines provide greater accuracy for manufacturers. It allows the manufacturers to produce identical components with the highest precision levels. CNC components have better tolerances overall, and the repeatability is at the next level. The performance of the human operator is affected due to external factors, which in the long term comprise the quality. 

CNC parts are popular in aerospace and defense due to improved tolerances and precision in machined parts.

Read More: Custom Machined Parts Bring Tangible Benefits To Businesses

 

Applications of CNC Parts

CNC (Computer Numerical Control) parts have become increasingly popular in various industries due to their precision, consistency, speed, and versatility. In this article, we will discuss the significant applications.

Automotive Industry: These parts are extensively used to produce automotive components. These parts are used for various purposes, such as engine parts, suspension components, and steering systems. The precision and consistency of CNC parts make them ideal for use in the automotive industry. These machines can produce parts with high accuracy and consistency, ensuring that every part meets the required specifications.

Aerospace Industry: The aerospace industry heavily relies on these parts to produce aircraft components, including structural components, landing gear, and engine parts. Moreover, CNC machines can produce complex shapes and designs, making them suitable for aerospace components. Consequently, the precision and consistency of these parts ensure that every component meets the aerospace industry’s stringent requirements.

Medical Industry: These parts are widely used in medical equipment and device production. For example, they manufacture orthopedic implants, surgical instruments, and dental implants. The precision and consistency of the parts make them ideal for use in the medical industry, where accuracy and reliability are of utmost importance.

Manufacturing Industry: The parts are used in various manufacturing processes, including the assembly and production of electronics, machinery, and consumer products. CNC machines are versatile and can be programmed to produce a wide range of complex shapes and designs, making them suitable for producing parts for various industries. The precision and consistency of parts ensure that every part produced meets the required specifications.

Defense Industry: The defense industry heavily relies on CNC parts to produce weapons and military equipment. Additionally, these parts include tanks and artillery systems.

 

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Reasons to Choose MDA as Your Vendor

There are several reasons why you may want to choose MDA for machined parts:

Precision and Accuracy: It is a highly precise process, and we have the expertise, experience and high-end machinery to produce parts with tight tolerances and precise dimensional accuracy.

Quality Assurance: We have quality control processes to ensure that every part meets the specified requirements and is free of defects.

Experience and Skill: We have years of experience and the skills necessary to handle complex machining projects requiring multiple operations and specialized finishes.

Material Selection: We can help you select suitable materials for your parts based on your specific requirements, such as strength, durability, and dimensional stability.

Cost Savings: By outsourcing your machining needs to us, you can save money on equipment and personnel costs. Additionally, you reduce the risk of production downtime and scrap costs.

In summary, working with MDA can provide you with the expertise, efficiency, and quality you need to produce high-quality CNC machined parts that meet your specifications and deadlines.

Summing It Up

In conclusion, CNC parts have greatly enhanced manufacturing with improved precision, consistency, speed, and versatility. The ability of CNC machines to produce parts with high accuracy and consistency has led to increased efficiency and productivity in the manufacturing process.

CNC machines versatility in producing complex shapes makes them ideal for automotive, aerospace, medical, and consumer goods industries.

So, the importance of CNC parts helps to reduce lead times for parts, ensuring that products are delivered to the market faster. These parts have significantly impacted manufacturing, and their continued use will likely drive future industry improvements.

Most people are unaware of custom CNC machining because it is associated with the technical field. Machining with computer numerical control is a necessary manufacturing process. This process’s custom CNC Machined parts are critical to ensuring the overall efficiency of your machine. Furthermore, thanks to the precise manufacturing of various parts and read on why choose custom CNC machining services for your business.

Custom CNC machining produces exact parts that are impossible to produce manually or in any other way. It does not limit CNC Machining; rather, it takes various forms of CNC Machining, such as CNC turning, EDM, and CNC milling, that a specific company provides.

This article will throw some limelight on custom CNC machining, its methods, materials.

 

Table of Content

 

  • Types of custom CNC machining
  • Advantages of custom machining
  • Ideal materials for custom machining
  • Industries requiring custom CNC machining
  • Why work with MDA?

 

Types of Custom CNC Machining 

In the modern market, some types of CNC machining have been introduced. Let’s look at them one by one.

5-Axis CNC Machining Centers

The part shapes and sizes gets processed with 5-axis machining are virtually limitless. The term “5-axis” refers to the number of possible directions in which the cutting tool can move in all positions. To reach the workpiece from all sides, all cutting tools on a 5-axis machining centre move across the X, Z, and Y axes as well as linear axes and rotate on axes A and axis B. To put it another way, you can process five sides of a given part in a single setup to create custom CNC Machined parts.

 

Turning 

In turning, a stationary tool trims away the excess material from the rotating workpiece. The piece which holds the workpiece and rotates is known as the lathe. The benefit of using turning is that it is ideal for high-volume situations where many parts or pieces are required.

 

Metal machining 

It is a well-known type of manufacturing process used to create metal parts, machinery, or tools. It entails a variety of processes to ensure and obtain the desired design of the final product in terms of hole diameter, finishing, shape, size, and texture. Additional materials used in the machining process are determined by the following: Rubber, plastics, and paper products.

 

Prototype plastic machining 

3D printing is coming form of acquiring plastic parts, it might not apply when you need non-printable parts. Prototype plastic machining entails creating precise parts from raw plastic material while taking factors such as pre-heat and tool paths into account. This type of machining is ideal for producing small parts that cannot be produced using any other method.

 

Advantages of Custom Machining

CNC machining has numerous advantages, and no industry is immune to them. You get what you want with CNC machining advantages because there is no variation in the exact sample. Here we will highlight some notable benefits that you should be aware of.

High Precision and High-Quality Parts

CNC machining always enables the development of demanding applications in all industries. Even with small diameters and unique features on a specific part, CNC production’s high precision power allows you to get precisely and exactly what you need. Furthermore, the production machine allows for the repeated production of similar and exact parts, unless the last piece you order is defective.

 

Timely Production

Custom CNC Machined Parts get used in removing blocks of raw materials until you achieve the desired shape. A computer manages the production of Machined Parts and ensures that the speed is within a predetermined limit.

Given that, the machine has been modified to follow specific procedures. It is difficult to make mistakes that could result in the process getting repeated. Furthermore, a company that provides CNC machining services gets done by CNC engineers with experience in producing parts.

 

Affordability

When a product is well-designed, it is unlikely to be found in multiple stores. It is expensive if you find it in a rare store. Using custom machining services, you can eliminate the possibility of spending more money than necessary while still receiving a high-quality product.

 

Ideal Materials for Custom Machining

 

Aluminum 

Aluminum is a popular metal because of its low cost and lightweight. It is strong, malleable, nonmagnetic, and corrosion-resistant. Aluminum gains significantly more strength when combined with other elements such as copper, lithium, magnesium, silicon, and zinc to form an alloy.

CNC machines can produce custom aluminum prototypes in various ways, including laser cutting aluminum, which is fast, efficient, and time-saving, and aluminum milling, which offers high precision.

 

Metal 

Using CNC equipment, metal machining services are used for prototyping and mass production. Additionally, CNC multi-axis lathes, milling machining centers, and EDM wire-cutting machines are examples of metal machining CNC machining equipment.

A CNC milling machine is ideal for producing a high-quality finish and gets frequently used for milling metals such as aluminum, steel, stainless steel, and titanium. Turning and milling gets used to machine various steel alloys such as bronze, copper, aluminum, and brass.

 

Steel 

The machinability of steel depends on alloying elements as well as heat treatment and manufacturing processes. Steel alloys are heat resistant and have good plasticity and toughness, combined with high tensile strength. Steel bending is the process of reshaping sheet metal from a flat form using CNC bending, also known as CNC forming.

Whereas, Steel milling is common through feed and speed will vary depending on factors such as steel grade, depth and width of a cut, and tool material.

 

| Also Read: Custom Machined Parts Bring Tangible Benefits To Businesses

 

Industries Requiring Custom CNC Machining Services

The CNC machining tools are used in various industries, ranging from high-tech medical devices to everyday transportation. Moreover, even some companies within the same industry can find versatile applications for CNC machining in their fields. Here is a list of some industries that highly rely on CNC machining:

  • Medical industry
  • Aerospace industry
  • Oil and Gas industry
  • Transportation industry
  • Marine industry

 

Why Work with MDA?

“If you imagine a design, we will build it,” says MDA. You can choose custom CNC machining services with our durability and precision you require for your bulk material or mass production & end-use products.

Our CNC machining shop expertise follows your design through mass production and carefully evaluates the mass-produced items as CNC machined. Before being shipped to a trusted and reliable carrier, our surface Finish & surface treatment products get tested for function, integrity, and quality.

 

Get a quote for custom CNC machining services for your business needs!

 

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Steel as a material is the most important in the manufacturing sector. The steel parts get used in every aspect of our lives as construction projects, automobiles, the medical industry and more. Steel as a material is ideal because of its properties like high density, corrosion resistance and non-brittle. These properties make steel an apt choice for manufacturing custom CNC machined parts. In this guide, we will take a complete look at steel as a material. It includes different grades, applications, and how to choose steel for custom CNC machining. 

  • Different grades of steel
  • Industrial applications of steel
  • Factors to look at when selecting steel grade for CNC machining
  • Tips to machine steel custom parts
  • MDA offers custom steel parts

 

Different Grades of Steel

Most alloys have different grades, which is a common characteristic. Because alloys get made up of multiple components, changing the composition of individual constituents can change the properties of the alloy.

Let’s take a look at the grades in more detail.

 

  • Carbon steels 

Carbon steels

Aside from carbon and iron, carbon steels contain only trace amounts of other elements. It is the most common of four steel grades, accounting for 90% of total steel production.

Low Carbon Steels/Mild Steels (up to 0.3 percent carbon), Medium Carbon Steels (0.3–0.6 percent carbon), and High Carbon Steels (0.3–0.6 percent carbon) are the three main subgroups of carbon steels. 

Because these steels are inexpensive and durable enough for large-scale construction, companies frequently manufacture them in large quantities.

 

  • Alloy steels

Alloy steels

Alloy steels get made by combining nickel, copper, chromium, and aluminum with other alloying elements. The steel’s strength, ductility, corrosion resistance, and machinability get improved by incorporating these elements.

 

  • Stainless steels

Stainless steels

Stainless steel gets alloyed with 10-20 percent chromium. And with nickel, silicon, manganese, and carbon. Because of their increased ability to withstand rough weather, these steels have remarkable corrosion resistance and are safe to use in outdoor construction. Electrical equipment also makes extensive use of them. For example, 304 stainless steel is in high demand because of its ability to withstand the elements while keeping electrical components safe. 

 

  • Tool steels

Tool steels

As you might expect from the name, tool steels excel in cutting and drilling equipment. Tungsten, molybdenum, cobalt, and vanadium are the secret to increased heat resistance and overall durability. They’re also the preferred material for most hand tools because they keep their shape even after usage.

Industrial Applications Of Steel

Steel has a wide range of applications and uses in industries around the world. Some of the industries where steel gets used include: 

  • Automobile industry 

Steel is one of the most important metals used in the production of automobiles. Many modern Automobiles gets made of advanced high-strength steel (AHSS), which has a yield strength of more than 80 ksi. Steel is ideal in the aerospace and marine industries, as well as in cars and automobiles.

 

  • Packaging industry 

Steel is fully recyclable, making it environmentally friendly. It is one of the main reasons for its use in the packaging industry. It can withstand corrosion and protect goods and products from environmental elements. Low-carbon steel is the most commonly implicated as a packaging material, owing to its ease of machining.

 

  • Energy industry 

The energy sector keeps on changing, but whether it’s oil or solar, steel will always play a role in the infrastructure. Steel gets required in the construction of hydro, wind, electric, natural gas, and just about any other energy source and it is ideal for the generators and motors of these large machines.

 

  • Industrial industry 

Steel is the preferred metal in a variety of industries all over the world. It is due to its characteristics, which are generally desirable when working with metals in industries. CNC stainless steel is the most common type of steel used for machining. 

 

Read More: Custom Machined Parts Bring Tangible Benefits To Businesses

 

Factors To Look at When Selecting Steel Grade For CNC Machining 

Steel comes in various grades and types, each with its own set of properties and characteristics. It can be a reason for manufacturers to decide which is ideal for manufacturing needs. Here are some pointers that will help to make a choice.

  • Tensile strength 

The tensile strength of a steel grade should get considered when selecting one. When a material gets subjected to tension, it simply refers to the quality of resistance it exhibits. It shouldn’t be possible to determine whether the steel grade is suitable for the job in a short time before it sustains some form of damage. The tensile strength is measured using an extensometer, which measures how much peak force the sample can withstand before breaking.

 

  • Machinability properties 

The machinability of various steel grades gets determined by how easily they get modified. When machining steel products, steel manufacturing plants typically use a variety of processes. These can be simple techniques like cutting or more complex techniques like drilling and shearing. The time it takes a particular tool to make cuts or incisions on a steel sample is the most common way to measure this property.

 

  • Operating environment

Before selecting the appropriate grade, it is critical to consider the steel product’s operating environment. High temperatures, pH levels, and frequency of impact are just a few factors. Furnaces, for example, may affect the utility and functionality of the steel material around them over time.

 

  • Corrosion resistance 

Corrosion resistance is an ideal quality needed for all steel parts for various industrial applications. Moreover, different grades have variations in their level of resistance. High-corrosion resistance is necessary for parts used in the marine industry (saltwater). CNC stainless steel is the most resistant among the metal grades.

 

MDA Offers Custom Steel Parts

Steel is the most commonly used metal alloy in today’s industries. It possesses several desirable characteristics and properties that justify its widespread use. At MDA, for your various machining and sheet metal fabrication needs, we offer a variety of steel types. Our team of professionals is also available to help you with steel CNC machining and materials such as CNC stainless steel. Our team has you covered. Feel free to contact us with your questions. 

Every machinist knows about precision machining or has used it to manufacture ideal machined parts. Precision machining has changed the way industries are working, and it is the right choice for high-volume requirements. 

Precision machining helps the machine shops to stay competitive in the market despite the high demand from the customer. If your machine shop is yet to include precision CNC machining in the manufacturing process, then you are missing out a lot. 

Our experts at MDA will share the benefits of using precision CNC machining that will help to manufacture your next machined part. 

 

Why is precision machining necessary? 

Precision CNC machining is a process where large pieces of materials or parts are shaped into precise forms to meet the specific demands of various industries. Precision CNC machining is finding more relevance in business. In aerospace, it manufactures landing gear parts, manifolds, etc. The medical industry manufactures implants, orthotic devices and other precision instruments via precision machining. So, if a product contains equipment, then it requires precision CNC machining. Here are some reasons why precision machining is necessary:

  • It improves smooth functionality and operation.
  • Accurate measurement of precise parts.
  • Precision machining provides durability. 
  • Conforming to industry standards.

 

Benefits of precision CNC machining

 

#1. Fast production of materials and parts

Precision machining is fast and one of the best manufacturing methods available right now. It reduces the manual work by relying on specialized software to create the custom part you need. 

It is better than the conventional CNC machining method, which takes around weeks or months to finalize a custom part. In precision machining, you can manufacture a part in days. See the difference? It saves you time, in the long run, helping you to meet the deadlines. Our experts follow the precision machining techniques reducing the human intervention making the parts consistent for low – mid-volume production. 

 

#2. It is cost effective

Fast production of the machined parts leads to a reduction in overall costs. That’s not all. Precision CNC machining helps to reduce the price you need for raw materials and supply chain management. The machine shops now can produce the machined parts in saving on costs and other factors like: 

  • Reduction in labour
  • Increased manufacturing 
  • Meeting with the delivery rates

Investing in precision machining allows for maximizing the company’s business. When you choose us for the precision CNC machining needs, you will save a lot on your manufacturing costs. 

 

#3. Precision machining is ideal for prototyping

Prototyping is crucial in the manufacturing process. Prototyping allows the machine shop owners to overcome the mistakes in the long run. Precision CNC machining offers rapid prototyping capabilities and helps businesses to tap the smaller markets. The precision CNC machining allows the prototypes to have more functional parts rather than design prototypes.

 

Also Read: Why Precision Machining Is The Right Choice For High-Volume Requirements

 

#4. Compatible with a wide range of materials

Different materials present challenges for manufacturers during the machining process. We all know that to manufacture machined parts for various industries, machine shop owners need to use a range of materials, from titanium to steel to aluminum or copper. 

Precision CNC machining is compatible with a lot of materials. There would be no need for the machinist to choose a different manufacturing process as precision machining can do it all. At MDA, our professional experts keep this in mind and manufacture the machined parts in the specific material selected by the client. 

 

#5. Maximizes efficiency

Precision machining is helpful for fast production, as mentioned in point 1. It also allows the machine shop owners to scale up the production needs. The reason is precision machining can create thousands of precision machined parts in no time. Professional machine shop owners can use the manual workforce in other tasks which require more human touch as customer service or post-production. 

 

#6. Safer production 

Because the industry is transitioning from manual to automated technology machinery, making it difficult for humans to participate in the manufacturing process. Even though the workforce on the shop floor gets reduced, CNC machine shops will still require skilled employees to be present at the time of production and provide the correct inputs to the machines. 

 

It benefits a business because it reduces the amount of machinery that needs to be maintained and the number of labourers required to run operations. The overall cost of manufacturing a unit will be lower, and profit margins will increase.

 

Why choose MDA for precision CNC machining?

We are a leading precision company located in Canada. Using advanced manufacturing equipment, our expert engineers and technicians assist businesses in producing high-quality and precise parts. Our production facilities are ISO 9001:2015 certified for quality, and we have a team of quality control experts on staff. 

 

Contact our professionals to get a quote for precision CNC machining parts.