10 Reasons to Partner with a Custom Machine Shop

by | May 24, 2024 | CNC Machining Guides, Custom Machine Shop, Custom Machined Parts

10 Reasons to Partner with a Custom Machine Shop

In today’s fast-paced manufacturing world, the need for precision, efficiency, and flexibility is more important than ever. There are reasons to partner with a custom machine shop that offers advantages for startups prototyping products or established companies improving production processes.

At MDA, we understand the unique demands of modern manufacturing and are dedicated to providing top-notch CNC machining services that can help your business thrive.

In this blog, we’ll explore the top 10 reasons why teaming up with a custom machine shop like MDA is a smart move for your manufacturing needs. Discover how our expertise, cost savings, and cutting-edge technology can elevate your production capabilities and drive success.

Reason 1: Expertise and Experience

Custom machine shops, like MDA, boast a wealth of specialized skills and knowledge essential for handling intricate machining projects. Our experienced machinists have honed their craft over years of working with diverse materials and complex designs, mastering the nuances of CNC machining. By partnering with us, you gain access to this expertise, ensuring that your projects are executed with precision and efficiency. Our seasoned professionals understand the intricacies of machining processes, allowing them to anticipate and overcome challenges seamlessly. Our experienced machinists offer insights to optimize designs, enhancing manufacturability and delivering superior project outcomes.

Reason 2: Access to Advanced Technology

Custom machine shops, such as MDA, are equipped with cutting-edge machinery and tools that leverage the latest advancements in technology. Our state-of-the-art equipment includes high-precision CNC machines, advanced CAD/CAM software, and automated systems, allowing us to achieve unparalleled levels of product quality and precision. With access to such advanced technology, we can execute even the most complex machining tasks with ease and accuracy. This results in products that meet the highest standards of quality and consistency, giving you peace of mind that your projects are in capable hands. Advanced technology streamlines production, reduces lead times, and enhances efficiency, providing cost-effective solutions to our clients. By partnering with MDA, you gain access to this cutting-edge technology, ensuring that your projects are executed with the utmost precision and efficiency.

Reason 3: Cost-Effectiveness

Partnering with a custom machine shop like MDA offers significant cost savings through reduced waste and efficient processes. Our streamlined manufacturing workflows and precision machining capabilities minimize material waste, ensuring optimal utilization of resources and reducing production costs. Additionally, our expertise in CNC machining allows us to optimize processes for efficiency, resulting in shorter lead times and lower overhead expenses.

When comparing the costs of outsourcing to a custom machine shop versus in-house manufacturing, the advantages become apparent. In-house manufacturing often entails high initial investments in machinery, tooling, and skilled labor, along with ongoing maintenance and operational costs. By outsourcing to MDA, you eliminate these upfront expenses and overhead costs, allowing you to allocate resources more effectively and focus on core business activities. Our transparent pricing and cost-effectiveness guarantee high-quality machining services at competitive rates, maximizing your return on investment.

Reason 4: Flexibility in Production

Partnering with MDA provides unparalleled flexibility in production, catering to both small batches and custom orders with ease. Our custom machine shop is equipped to handle a wide range of production volumes, from small-scale runs to larger quantities, ensuring that we can meet your specific needs regardless of project size. This flexibility extends to our ability to accommodate design changes and modifications swiftly. Our CNC machining expertise and advanced technology allow for seamless adaptation to evolving requirements, ensuring quality and efficiency. For prototyping or modifying designs, trust MDA for flexible production solutions tailored to your exact specifications.

Reason 5: High-Quality Standards

Maintaining rigorous quality control is paramount in custom machine shops like MDA, ensuring that every product meets the highest standards of excellence. Our commitment to quality assurance begins with thorough inspection and testing protocols implemented throughout the manufacturing process. From initial material selection to final product inspection, we adhere to strict quality control measures to guarantee superior outcomes.

We monitor every production step to promptly identify and fix deviations, ensuring the final product remains uncompromised. Our dedication to quality extends beyond meeting industry standards; it is ingrained in our culture and reflected in the precision and reliability of our machined components. Partnering with MDA means entrusting your projects to a custom machine shop that prioritizes quality at every stage of production. With our unwavering commitment to excellence, you can have confidence in the superior outcomes we deliver.

Also Read: A Complete Guide to Working with a Custom Machine Shop

Reason 6: Faster Turnaround Times

At MDA, we pride ourselves on our ability to deliver fast turnaround times, thanks to our streamlined processes and quick production capabilities. By leveraging advanced technology and optimizing our workflows, we can expedite the manufacturing process without compromising on quality. Our efficient production methods allow us to meet tight deadlines and respond swiftly to changing market demands.

One of the key benefits of our rapid turnaround times is the ability to offer rapid prototyping services. With our agile manufacturing capabilities, we can quickly translate design concepts into physical prototypes for testing and validation. This enables our clients to iterate on their designs rapidly, accelerating the product development cycle and reducing time-to-market.

Our fast turnaround times enable quick market entry, helping businesses capitalize on opportunities and stay ahead of the competition. Whether you need to launch a new product or fulfill urgent orders, you can rely on MDA to deliver quality machined components with speed and efficiency.

Reason 7: Customized Solutions

At MDA, we specialize in providing tailored manufacturing solutions to meet the specific needs of various industries. Our custom machining capabilities enable us to produce precision components and parts that are customized to our clients’ exact specifications. Whether you require complex geometries, tight tolerances, or unique materials, we have the expertise and technology to deliver.

Numerous industries benefit from our custom machining services, including aerospace, medical devices, automotive, electronics, and more. In the aerospace industry, for example, our precision machining ensures the reliability and performance of critical components used in aircraft and spacecraft. Similarly, in the medical device sector, our customized solutions enable the production of intricate and sterile components for surgical instruments, implants, and diagnostic equipment.

By partnering with MDA, businesses across various sectors can access customized manufacturing solutions that address their unique challenges and requirements. Our commitment to quality, precision, and innovation ensures that our clients receive superior products that meet their specific industry needs.

Reason 8: Enhanced Scalability

CNC milling offers remarkable scalability, making it suitable for various production volumes, from small batches to large-scale manufacturing. This flexibility allows businesses to efficiently manage production runs of different sizes without compromising on quality or precision.

For small-scale manufacturing, CNC milling is cost-effective and efficient, enabling the production of limited quantities of high-quality parts without extensive tooling or setup changes. This is ideal for startups, custom orders, and niche markets where precision and customization are critical.

CNC milling excels in large-scale manufacturing, allowing machines to run continuously for high output rates and consistent quality. This is ideal for industries like automotive, aerospace, and electronics, which require large volumes of precision components.

At MDA, we use advanced CNC milling to support both small-scale and large-scale production. Our state-of-the-art machinery and experienced team can efficiently scale production, delivering high-quality parts regardless of volume. Whether you need prototypes or mass production, MDA ensures precision, reliability, and efficiency in your manufacturing processes.

Reason 9: Reduced Risk

Partnering with a custom machine shop like MDA significantly reduces the risks associated with in-house production errors. In-house machining can face equipment issues, skill gaps, and human error, leading to costly mistakes and production delays.

By outsourcing to MDA, you benefit from the expertise and reliability of professional machinists who have honed their skills over years of experience. Our team ensures that each part is machined with precision and consistency, adhering to strict quality control standards. This reduces the likelihood of errors and defects, providing you with reliable and high-quality components.

Additionally, our advanced CNC technology and streamlined processes further enhance reliability and minimize risks. With MDA, you can trust that your production runs will be handled with the utmost care and accuracy, mitigating the risks of in-house production and ensuring superior outcomes for your projects.

Reason 10: Innovation and Continuous Improvement

Custom machine shops like MDA play a crucial role in driving product innovation. Our expertise and access to advanced technology enable us to collaborate closely with clients to develop cutting-edge solutions and improve existing products. Leveraging our knowledge and advanced machinery, we turn innovative ideas into reality with precision and customization for groundbreaking designs.

Furthermore, MDA is committed to staying updated with the latest manufacturing trends and techniques. We continuously invest in new technologies, tools, and training to ensure we remain at the forefront of the industry. This dedication to continuous improvement allows us to offer the most efficient, accurate, and high-quality machining services available.

Our proactive innovation adapts to market changes, ensuring we deliver the best solutions for our clients’ manufacturing needs. Partnering with MDA gives you a forward-thinking ally that meets your needs and keeps you ahead through ongoing innovation.

Conclusion

Partnering with a custom machine shop provides expertise, advanced technology, cost-effectiveness, and scalability for your business. Custom machine shops provide high-quality, precise, and reliable machining services that cater to diverse industry needs. The flexibility in production, rigorous quality control, and commitment to innovation further enhance the value of these partnerships.

At MDA, we exemplify the advantages of working with a custom machine shop. Our experienced team, state-of-the-art equipment, and dedication to quality and efficiency make us the ideal choice for your CNC machining needs. Whether you’re looking for small-batch custom parts or large-scale production runs, MDA delivers consistent excellence, innovative solutions, and unparalleled support.

Choose MDA as your CNC machine shop partner and experience the benefits of expertise, advanced technology, cost savings, and a commitment to your success. Moreover, with MDA, you can be confident that your projects will be handled with precision, reliability, and a forward-thinking approach that keeps you ahead in your industry.

Machine Shop in Toronto: Where Excellence Meets Precision

by | Sep 6, 2023 | CNC Machining, Custom Machine Shop, Machine Shop

machine shop toronto

Precision machining stands as a cornerstone in various sectors, including aerospace, automotive, medical devices, and beyond. It’s the bedrock upon which product quality and performance are built. The ability to create parts with absolute precision is a hallmark of excellence in manufacturing.

In Toronto’s bustling machine shop landscape, Machining Design Associated Ltd (MDA) shines as a prominent player. MDA’s ISO: 9001:2015 certification reflects their unwavering commitment to maintaining the highest quality standards in precision machining, making them a trusted choice for clients seeking excellence in their manufacturing projects.

 

Overview of Machine Shops in Toronto

Toronto, a hub of industry and innovation, boasts a thriving machine shop sector. These machine shops serve as the backbone of manufacturing in the region, offering a wide array of precision machining services. From fabricating intricate parts to crafting custom components, machine shops in Toronto cater to diverse industries, including automotive, aerospace, medical devices, and more. Their expertise and commitment to precision play a pivotal role in supporting the local economy.

 

MDA as a key player in the Toronto machine shop landscape

Among the esteemed machine shop in Toronto, Machining Design Associated Ltd (MDA) stands out as a key player. MDA has established itself as a leader in the field, driven by a commitment to excellence and innovation. With ISO: 9001:2015 certification, MDA adheres to stringent quality standards, ensuring top-notch precision in every project.

MDA’s expertise spans CNC machining and custom metal part production, making them a trusted partner for industries requiring the utmost precision and reliability. Their dedication to quality and their impressive track record make them a cornerstone of the Toronto machine shop landscape.

 

MDA’s Expertise and Services

This section provides an in-depth exploration of the machining services offered by Machining Design Associated Ltd (MDA), focusing on their capabilities in CNC machining and custom part production, as well as the industries and applications they cater to.

 

Machining Services Offered by MDA

    • CNC Machining: MDA specializes in Computer Numerical Control (CNC) machining, a technology that allows for highly precise and automated machining processes. This technology ensures that components are manufactured with unparalleled accuracy and consistency. We provide unmatched services such as CNC Milling, CNC Turning, Screw Machining, and CNC Lathe, among others.
    • Metal Fabrication: MDA employs cutting-edge technology to assist clients in metal fabrication. Our skilled professionals meticulously design parts tailored to your specific application, using premium materials and precision machining methods. Our extensive machinery includes equipment for diverse cutting processes, including punching, forming, welding, laser cutting, and water-jet cutting. 
    • 5-Axis CNC Machining: Our 5-axis CNC machining capabilities stand out for their exceptional effectiveness in processing parts. MDA, equipped with advanced machining machinery and seasoned machinists, excels in achieving precision machining for intricately designed components. Our services find applications in the automotive, aerospace, and equipment sectors.

 

Industries and Applications Served by MDA

MDA serves a wide range of industries, including but not limited to:

Aerospace: Precision is paramount in aerospace manufacturing, and MDA’s CNC machining prowess makes them a valuable partner in producing critical components for aircraft and spacecraft.

Medical Devices: The medical industry relies on precision engineering for devices and equipment. MDA’s custom part production ensures the creation of high-quality medical components that adhere to strict regulatory standards.

Automotive: In the automotive sector, MDA contributes to the production of precision parts that enhance vehicle performance and safety.

Industrial Machinery: MDA’s services are utilized in the manufacturing of industrial machinery, where precision components are integral to operational efficiency.

Electronics: Precision machining is essential in electronics manufacturing, and MDA plays a role in producing intricate parts for electronic devices.

 

Quality Assurance at MDA

In this section, we will delve into Machining Design Associates Ltd.’s commitment to maintaining the highest standards of quality assurance, highlighting their quality control processes, their strategies for ensuring precision and consistency in their products, and the advantages of collaborating with an ISO-certified machine shop.

 

Quality Control Processes at MDA

MDA places an unwavering emphasis on quality control throughout its manufacturing processes. They employ a range of meticulous quality control measures to ensure that every component they produce meets exact specifications. These measures include:

Precision Measurement: MDA utilizes precise measuring instruments and equipment to verify the accuracy of every part, confirming that it aligns perfectly with the intended design.

Stringent Inspections: Rigorous inspections are conducted at various stages of production to detect and rectify any deviations or defects promptly.

Material Testing: MDA ensures that the materials used in production are of the highest quality and meet the required standards for durability and performance.

 

Ensuring Precision and Consistency

Achieving precision and consistency is at the core of MDA’s operations. Their commitment to this objective is evident through:

Advanced Machinery: MDA employs cutting-edge CNC machining technology, which allows for exceptionally accurate and consistent production of components, even those with intricate geometries.

Skilled Machinists: MDA’s team of experienced machinists brings a wealth of expertise to every project, ensuring that each part is crafted with the utmost precision.

Quality Assurance Protocols: Rigorous quality control protocols are integrated into every stage of the manufacturing process, from initial design to final inspection.

 

Innovation and Future Outlook

In this section, we will delve into Machining Design Associates Ltd (MDA)’s commitment to innovation, the cutting-edge technologies they utilize, their strategies for staying ahead in the machining industry, and any forthcoming plans or developments in their services.

 

Innovations and Technologies Employed by MDA

MDA is at the forefront of embracing innovative technologies in the machining industry. They employ:

Advanced CNC Machining: MDA harnesses the power of state-of-the-art CNC machining technology, allowing for precise, complex, and efficient production of components.

Automation and Robotics: The integration of automation and robotics in their machining processes streamlines production, minimizes errors, and maximizes productivity.

 

Staying Ahead in the Machining Industry

MDA’s commitment to staying at the forefront of the machining industry is driven by:

Continuous Training: MDA invests in ongoing training for their team, ensuring that their machinists and engineers remain well-versed in the latest industry developments.

Research and Development: The company dedicates resources to research and development efforts aimed at exploring emerging technologies and innovative machining techniques.

Client Collaboration: MDA collaborates closely with clients to understand evolving industry needs and tailor their services accordingly.

 

Why Choose MDA for Your Next Project? 

Choosing the right partner for your machining and precision manufacturing project is crucial for its success. In this section, we’ll explore the compelling reasons why Machining Design Associated Ltd (MDA) should be your top choice as the ideal machine shop in Toronto:

  • Unrivaled Precision
  • Extensive Expertise
  • ISO-Certified Excellence
  • Cutting-Edge Technology
  • Reliability and Consistency

A Complete Guide to Working with a Custom Machine Shop

by | May 15, 2023 | CNC Machining Guides, Custom Machine Shop

custom machine shop

In today’s fast-paced world, businesses constantly seek ways to gain a competitive edge. Custom machining services have become increasingly popular as they allow businesses to create unique products that meet their needs. 

However, finding the right custom machine shop can be daunting, especially for those new to the industry. At MDA, we are a full-service custom machine shop with years of experience in the industry. Our team of skilled machinists and engineers utilizes the latest technology and equipment to produce precision parts and components for various industries, including aerospace, defense, and medical. We pride ourselves on delivering high-quality products and services while maintaining open communication and transparency with our clients.

This guide will provide a comprehensive overview of everything you need to know when working with a custom machine shop.

Understanding Your Project Needs

When working with a custom machine shop, it’s essential to understand your project needs clearly. This will help ensure that the finished product meets your requirements and expectations. Here are some critical steps to follow:

Defining project requirements: Start by clearly defining your project’s purpose, the product’s intended use, and any specific features or functions required. This will help the machine shop understand your goals and develop a plan.

Identifying necessary materials and tolerances: Identify the materials needed to produce the desired result based on your project requirements. You should also determine any required tolerances or specifications, such as dimensions or surface finish.

Communicating project specifications to the machine shop: Once you clearly understand your project needs, it’s essential to communicate these specifications to the machine shop. This can be done through detailed drawings, CAD files, or other documentation. Ask the machine shop questions and clarify any uncertainties before production begins.

At MDA, we understand the importance of fully understanding our customers’ project needs. Our team of experts is dedicated to working closely with clients to ensure that we deliver high-quality, customized products that meet their exact specifications.

Choosing the right custom machine shop

Choosing the right custom machine shop is critical to the success of your project. Here are some key factors to consider when making your decision:

Researching potential machine shops: Start by researching potential machine shops in your area or online. Look for machine shops specializing in your type of project and have experience working with materials similar to those you need.

Evaluating machine shop capabilities and equipment: Look for a machine shop with the equipment and technology necessary to handle your project requirements. Ask about the types of machines they have, their production capabilities, and their quality control measures.

Assessing machine shop experience and expertise: Experience is vital in custom machining. Look for a machine shop with a proven track record of successful projects and a team of experienced machinists.

Reviewing customer feedback and testimonials: Check online reviews and testimonials from past customers to get a sense of the machine shop’s reputation and level of customer satisfaction, which can also be assessed through the use of specialized customer feedback platforms.

At MDA, we pride ourselves on our state-of-the-art equipment, experienced team, and excellent customer service. We have a proven track record of delivering high-quality custom-machined parts for various industries.

Communication and Collaboration

Working with a custom machine shop requires effective communication and collaboration to ensure the success of your project. Here are some key aspects to keep in mind:

Establishing clear lines of communication: Effective communication is essential for the smooth functioning of any project. Establishing clear lines of communication with your machine shop from the outset is vital. This includes identifying the primary point of contact and establishing the preferred mode of communication.

Collaborating with the machine shop during the design process: Collaboration with the machine shop during the design process can lead to better outcomes. By involving the machine shop in the design process, you can use their expertise to optimize your design for manufacturing. The machine shop can provide valuable feedback on the manufacturability of your design and suggest alternative approaches that can save time and money.

Providing feedback and addressing concerns: As your project progresses, it is essential to maintain ongoing communication with the machine shop and provide feedback as needed. If you encounter any concerns or issues with the project, it is essential to address them promptly to avoid delays or complications.

As a custom machine shop, MDA takes great pride in our ability to collaborate effectively with our clients. Our team of experienced engineers and technicians is always ready to work with you to ensure the success of your project.

Quality Control and Inspection

When it comes to custom machining, quality is crucial. Ensuring that the finished product meets your expectations and requirements is essential. Quality control and inspection play a crucial role in achieving this goal.

Ensuring quality control throughout the manufacturing process: To maintain the desired level of quality, the custom machine shop should have a comprehensive quality control plan in place. This plan should cover everything from raw material selection to final product inspection. It should also include measures to address any issues during the manufacturing process.

Conducting inspection and testing procedures: The machine shop should perform regular inspections and testing procedures to ensure that the product meets the required specifications. This may involve dimensional measurements, material testing, and other tests specific to the project.

Addressing quality issues promptly and effectively: Even with the best quality control measures, issues can still arise. It’s essential to have a plan in place to address any quality concerns promptly and effectively. This may involve reworking or replacing parts, adjusting manufacturing processes, or other corrective actions.

At MDA, we take quality seriously. Our quality control and inspection processes are designed to ensure that every product we produce meets the highest standards of quality and reliability. We work closely with our clients to understand their specific quality requirements and strive to exceed their expectations at every stage of the manufacturing process.

Read More: Why MDA is the Best CNC Machine Shop in Canada?

Delivery and Follow-Up

After all the hard work of collaborating with a custom machine shop to bring your project to life, ensuring a smooth delivery and follow-up process is essential. This section will cover the key steps to ensure your project is delivered on time and to your satisfaction.

Establishing delivery timelines and expectations: It’s essential to establish clear timelines and expectations with your machine shop from the outset. Ensure you clearly understand how long the manufacturing process will take, and agree on a delivery date that works for both parties. You should also discuss any special delivery requirements, such as packaging or transportation, to avoid surprises or delays later.

Communicating any delays or changes in schedule: Despite everyone’s best efforts, sometimes delays or changes in schedule are unavoidable. If this happens, it’s essential to communicate with your machine shop as soon as possible to avoid any further complications. Keep an open line of communication and be proactive in addressing any issues.

Following up with the machine shop to ensure satisfaction: Once your project has been delivered, take the time to review the final product and ensure it meets your expectations. If you have any concerns or issues, don’t hesitate to bring them up with your machine shop. A professional custom machine shop should be committed to ensuring their clients are satisfied with the final product and willing to make any necessary adjustments to achieve this.

At MDA, we take great pride in delivering high-quality products on time and to our client’s satisfaction. Our team of experienced professionals is committed to providing clear communication and collaboration throughout the entire custom machining process.

Get CNC parts for various industries. We are happy to hear about your requirements!! Talk to our expert.

 

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Conclusion

In conclusion, choosing the right custom machine shop near me is crucial to the success of any project. It ensures that your project specifications are met with precision and quality. As a leading custom machine and fabrication shop, MDA has the capabilities and expertise to deliver exceptional results for your machining needs with proven quality assurance.

We prioritize quality control and customer satisfaction, working closely with clients to ensure their projects meet expectations.

Get in touch with us at MDA if you have any custom machining needs. Let us help you bring your ideas to life with our state-of-the-art equipment, experienced team, and dedication to excellence.

Why Choose Custom CNC Machining Services

by | Nov 15, 2022 | CNC Machined Parts, CNC Machining, Custom Machine Shop, Custom Machined Parts

CNC Machining Shop

Most people are unaware of custom CNC machining because it is associated with the technical field. Machining with computer numerical control is a necessary manufacturing process. This process’s custom CNC Machined parts are critical to ensuring the overall efficiency of your machine. Furthermore, thanks to the precise manufacturing of various parts and read on why choose custom CNC machining services for your business.

Custom CNC machining produces exact parts that are impossible to produce manually or in any other way. It does not limit CNC Machining; rather, it takes various forms of CNC Machining, such as CNC turning, EDM, and CNC milling, that a specific company provides.

This article will throw some limelight on custom CNC machining, its methods, materials.

 

Table of Content

 

  • Types of custom CNC machining
  • Advantages of custom machining
  • Ideal materials for custom machining
  • Industries requiring custom CNC machining
  • Why work with MDA?

 

Types of Custom CNC Machining 

In the modern market, some types of CNC machining have been introduced. Let’s look at them one by one.

5-Axis CNC Machining Centers

The part shapes and sizes gets processed with 5-axis machining are virtually limitless. The term “5-axis” refers to the number of possible directions in which the cutting tool can move in all positions. To reach the workpiece from all sides, all cutting tools on a 5-axis machining centre move across the X, Z, and Y axes as well as linear axes and rotate on axes A and axis B. To put it another way, you can process five sides of a given part in a single setup to create custom CNC Machined parts.

 

Turning 

In turning, a stationary tool trims away the excess material from the rotating workpiece. The piece which holds the workpiece and rotates is known as the lathe. The benefit of using turning is that it is ideal for high-volume situations where many parts or pieces are required.

 

Metal machining 

It is a well-known type of manufacturing process used to create metal parts, machinery, or tools. It entails a variety of processes to ensure and obtain the desired design of the final product in terms of hole diameter, finishing, shape, size, and texture. Additional materials used in the machining process are determined by the following: Rubber, plastics, and paper products.

 

Prototype plastic machining 

3D printing is coming form of acquiring plastic parts, it might not apply when you need non-printable parts. Prototype plastic machining entails creating precise parts from raw plastic material while taking factors such as pre-heat and tool paths into account. This type of machining is ideal for producing small parts that cannot be produced using any other method.

 

Advantages of Custom Machining

CNC machining has numerous advantages, and no industry is immune to them. You get what you want with CNC machining advantages because there is no variation in the exact sample. Here we will highlight some notable benefits that you should be aware of.

High Precision and High-Quality Parts

CNC machining always enables the development of demanding applications in all industries. Even with small diameters and unique features on a specific part, CNC production’s high precision power allows you to get precisely and exactly what you need. Furthermore, the production machine allows for the repeated production of similar and exact parts, unless the last piece you order is defective.

 

Timely Production

Custom CNC Machined Parts get used in removing blocks of raw materials until you achieve the desired shape. A computer manages the production of Machined Parts and ensures that the speed is within a predetermined limit.

Given that, the machine has been modified to follow specific procedures. It is difficult to make mistakes that could result in the process getting repeated. Furthermore, a company that provides CNC machining services gets done by CNC engineers with experience in producing parts.

 

Affordability

When a product is well-designed, it is unlikely to be found in multiple stores. It is expensive if you find it in a rare store. Using custom machining services, you can eliminate the possibility of spending more money than necessary while still receiving a high-quality product.

 

Ideal Materials for Custom Machining

 

Aluminum 

Aluminum is a popular metal because of its low cost and lightweight. It is strong, malleable, nonmagnetic, and corrosion-resistant. Aluminum gains significantly more strength when combined with other elements such as copper, lithium, magnesium, silicon, and zinc to form an alloy.

CNC machines can produce custom aluminum prototypes in various ways, including laser cutting aluminum, which is fast, efficient, and time-saving, and aluminum milling, which offers high precision.

 

Metal 

Using CNC equipment, metal machining services are used for prototyping and mass production. Additionally, CNC multi-axis lathes, milling machining centers, and EDM wire-cutting machines are examples of metal machining CNC machining equipment.

A CNC milling machine is ideal for producing a high-quality finish and gets frequently used for milling metals such as aluminum, steel, stainless steel, and titanium. Turning and milling gets used to machine various steel alloys such as bronze, copper, aluminum, and brass.

 

Steel 

The machinability of steel depends on alloying elements as well as heat treatment and manufacturing processes. Steel alloys are heat resistant and have good plasticity and toughness, combined with high tensile strength. Steel bending is the process of reshaping sheet metal from a flat form using CNC bending, also known as CNC forming.

Whereas, Steel milling is common through feed and speed will vary depending on factors such as steel grade, depth and width of a cut, and tool material.

 

| Also Read: Custom Machined Parts Bring Tangible Benefits To Businesses

 

Industries Requiring Custom CNC Machining Services

The CNC machining tools are used in various industries, ranging from high-tech medical devices to everyday transportation. Moreover, even some companies within the same industry can find versatile applications for CNC machining in their fields. Here is a list of some industries that highly rely on CNC machining:

  • Medical industry
  • Aerospace industry
  • Oil and Gas industry
  • Transportation industry
  • Marine industry

 

Why Work with MDA?

“If you imagine a design, we will build it,” says MDA. You can choose custom CNC machining services with our durability and precision you require for your bulk material or mass production & end-use products.

Our CNC machining shop expertise follows your design through mass production and carefully evaluates the mass-produced items as CNC machined. Before being shipped to a trusted and reliable carrier, our surface Finish & surface treatment products get tested for function, integrity, and quality.

 

Get a quote for custom CNC machining services for your business needs!

 

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Why Steel Is Ideal For Custom CNC Machined Parts

by | Nov 23, 2021 | CNC Machine Shop, CNC Machined Parts, Custom Machine Shop, Custom Machined Parts

Why Steel Is Ideal For Custom CNC Machined Parts

Steel as a material is the most important in the manufacturing sector. The steel parts get used in every aspect of our lives as construction projects, automobiles, the medical industry and more. Steel as a material is ideal because of its properties like high density, corrosion resistance and non-brittle. These properties make steel an apt choice for manufacturing custom CNC machined parts. In this guide, we will take a complete look at steel as a material. It includes different grades, applications, and how to choose steel for custom CNC machining. 

  • Different grades of steel
  • Industrial applications of steel
  • Factors to look at when selecting steel grade for CNC machining
  • Tips to machine steel custom parts
  • MDA offers custom steel parts

 

Different Grades of Steel

Most alloys have different grades, which is a common characteristic. Because alloys get made up of multiple components, changing the composition of individual constituents can change the properties of the alloy.

Let’s take a look at the grades in more detail.

 

  • Carbon steels 

Carbon steels

Aside from carbon and iron, carbon steels contain only trace amounts of other elements. It is the most common of four steel grades, accounting for 90% of total steel production.

Low Carbon Steels/Mild Steels (up to 0.3 percent carbon), Medium Carbon Steels (0.3–0.6 percent carbon), and High Carbon Steels (0.3–0.6 percent carbon) are the three main subgroups of carbon steels. 

Because these steels are inexpensive and durable enough for large-scale construction, companies frequently manufacture them in large quantities.

 

  • Alloy steels

Alloy steels

Alloy steels get made by combining nickel, copper, chromium, and aluminum with other alloying elements. The steel’s strength, ductility, corrosion resistance, and machinability get improved by incorporating these elements.

 

  • Stainless steels

Stainless steels

Stainless steel gets alloyed with 10-20 percent chromium. And with nickel, silicon, manganese, and carbon. Because of their increased ability to withstand rough weather, these steels have remarkable corrosion resistance and are safe to use in outdoor construction. Electrical equipment also makes extensive use of them. For example, 304 stainless steel is in high demand because of its ability to withstand the elements while keeping electrical components safe. 

 

  • Tool steels

Tool steels

As you might expect from the name, tool steels excel in cutting and drilling equipment. Tungsten, molybdenum, cobalt, and vanadium are the secret to increased heat resistance and overall durability. They’re also the preferred material for most hand tools because they keep their shape even after usage.

Industrial Applications Of Steel

Steel has a wide range of applications and uses in industries around the world. Some of the industries where steel gets used include: 

  • Automobile industry 

Steel is one of the most important metals used in the production of automobiles. Many modern Automobiles gets made of advanced high-strength steel (AHSS), which has a yield strength of more than 80 ksi. Steel is ideal in the aerospace and marine industries, as well as in cars and automobiles.

 

  • Packaging industry 

Steel is fully recyclable, making it environmentally friendly. It is one of the main reasons for its use in the packaging industry. It can withstand corrosion and protect goods and products from environmental elements. Low-carbon steel is the most commonly implicated as a packaging material, owing to its ease of machining.

 

  • Energy industry 

The energy sector keeps on changing, but whether it’s oil or solar, steel will always play a role in the infrastructure. Steel gets required in the construction of hydro, wind, electric, natural gas, and just about any other energy source and it is ideal for the generators and motors of these large machines.

 

  • Industrial industry 

Steel is the preferred metal in a variety of industries all over the world. It is due to its characteristics, which are generally desirable when working with metals in industries. CNC stainless steel is the most common type of steel used for machining. 

 

Read More: Custom Machined Parts Bring Tangible Benefits To Businesses

 

Factors To Look at When Selecting Steel Grade For CNC Machining 

Steel comes in various grades and types, each with its own set of properties and characteristics. It can be a reason for manufacturers to decide which is ideal for manufacturing needs. Here are some pointers that will help to make a choice.

  • Tensile strength 

The tensile strength of a steel grade should get considered when selecting one. When a material gets subjected to tension, it simply refers to the quality of resistance it exhibits. It shouldn’t be possible to determine whether the steel grade is suitable for the job in a short time before it sustains some form of damage. The tensile strength is measured using an extensometer, which measures how much peak force the sample can withstand before breaking.

 

  • Machinability properties 

The machinability of various steel grades gets determined by how easily they get modified. When machining steel products, steel manufacturing plants typically use a variety of processes. These can be simple techniques like cutting or more complex techniques like drilling and shearing. The time it takes a particular tool to make cuts or incisions on a steel sample is the most common way to measure this property.

 

  • Operating environment

Before selecting the appropriate grade, it is critical to consider the steel product’s operating environment. High temperatures, pH levels, and frequency of impact are just a few factors. Furnaces, for example, may affect the utility and functionality of the steel material around them over time.

 

  • Corrosion resistance 

Corrosion resistance is an ideal quality needed for all steel parts for various industrial applications. Moreover, different grades have variations in their level of resistance. High-corrosion resistance is necessary for parts used in the marine industry (saltwater). CNC stainless steel is the most resistant among the metal grades.

 

MDA Offers Custom Steel Parts

Steel is the most commonly used metal alloy in today’s industries. It possesses several desirable characteristics and properties that justify its widespread use. At MDA, for your various machining and sheet metal fabrication needs, we offer a variety of steel types. Our team of professionals is also available to help you with steel CNC machining and materials such as CNC stainless steel. Our team has you covered. Feel free to contact us with your questions. 

Things you should know about Custom CNC Milling

by | May 21, 2018 | CNC Machining, CNC Turning and Milling, Custom Machine Shop

custom-cnc-milling

CNC milling is one of the most popular CNC machining processes. Milling incorporates the technical aspects of both drilling and cutting processes; CNC milling uses a rotating cylindrical cutting tool just like in drilling. But, unlike the single axis motion of the latter, the cutter and workpiece in a milling machine can move along three, four and even five axes allowing it to produce shapes, holes and slots with tight tolerances. In addition, the workpiece is often moved across the milling tool in different directions, unlike the single axis motion of a drill.

However, multi-axis functionality isn’t the only unique thing about Custom CNC milling. In this article, we will be exploring some of the major/minor facets of the machining type including main components, CNC mill types, advantages with CNC milling and more.

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CNC Milling Machine- Main Components

Custom CNC Milling

Let’s first familiarize ourselves with the critical components that comprise a CNC Milling machine.

1. Control panel: Control panel is the brain of a CNC milling machine. The machinist/controller feeds the G-code (required dimensions) using the keyboard which, in turn, instructs the axis motors to move the cutters and other components.

2. Table: The table is used to hold the workpiece stationary for the entirety of the milling process. The workpiece is fit to the metal/wooden/plastic table using T-slots and metal clamps.

3. Column: The columns run along the axis to give a backbone to the milling part.

4. Cutting tool: A cutting CNC machine tool is attached to the column. It moves across the axis to give the desired shape to the CNC machined parts.

5. Frame: As the name suggests, the frame gives sturdy support to the machine, providing them with maximum rigidity to withstand cutting forces. It is mainly built using cast iron.

6. Axes: The axes in a CNC milling machine allows cutting tool/workpiece to move around obtain the maximum possible precision.

7. Spindle: The spindle consists of a rotating assembly that holds the cutting tool and a motor that runs the entire workpiece.

8. Coolant supply tube: The coolant supply tubes are used to cool down the rapidly heating metal workpiece and to lubricate the cutting tool for smooth movement.

 

There are two types of CNC milling machines available with respect to its working- Vertical and Horizontal- with the major difference being in their spindle placement.

  • Vertical CNC Mills
    Vertical CNC milling machines have a vertical spindle axis. In this machine type, the cutters are placed vertically in the spindle and are able to make drilling or plunge cuts. Popular examples of Vertical CNC mills include Bed mills and Turret mills.
  • Horizontal CNC Mills
    In horizontal CNC milling machines, the cutters are placed horizontally on an arbor.


Here are a few features of a CNC Milling machine that makes it an ace in the CNC manufacturing industry.

1. Safety– Custom CNC Milling process is about 10x faster and safer than traditional milling machines’. With computer systems handling everything, there is minimal contact between the machines and the operators. The operator feeds in the codes and the machine is directed to produce custom machined parts with tight tolerances. The manual work is reduced by a multifold and the chances of human error is next to nothing.

2. Accuracy – CNC milling machines are notorious for producing guaranteed accuracy all thanks to its next-gen features and innovative working. Tight tolerances are no big deal with CNC milling machines.

3. Versatility – CNC milling machines are not limited to producing machined parts out of one material type. From metals to industrial plastics and alloys, almost every material type can be used with a CNC milling machine that too without compromising on the quality front.

4. Lower Overhead Costs – With a severely automated process in place with CNC milling machines, you save a huge chunk of machining and manufacturing costs which you can use in any other development facet.

Here at Machining Design Associated Ltd., we offer top of the line CNC milling services to businesses across all industry verticals. For more information, drop us an email at machiningdesign@mdaltd.ca or fill-up the form here.

 

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