The Manufacturing Process of Stainless Steel Parts

by Norm Grimberg | Dec 24, 2021 | CNC Machining, CNC Steel Machining

Stainless steel as a material is one of the finest for manufacturing precision parts. The material is durable and flexible enough to get moulded into any desirable shape. It is corrosion-resistant, making it a favourite for marine, aerospace and automotive industries. People use custom stainless steel parts in the food and beverage industry because they are easier to clean.

The manufacturing of stainless steel parts is evolving, and with the help of technology, we’ve come a long way to get desired CNC machined parts in no time. Are you fascinated by what stainless steel can achieve in the manufacturing sector? Find out about the manufacturing process of parts.

Process of getting desired custom stainless steel parts

Stainless steel has to go through various steps for the desired product. When making the stainless steel parts the manufacturer has to keep the grade in mind. They need to choose the steel grade according to the industry. Here are the three most common grades:

Stainless Steel Grade 302
Stainless Steel Grade 303
Stainless Steel Grade 430F

Once you have decided on the steel grade and gathered the raw materials, the rest of the manufacturing process can begin. Here are the steps:

Melting the raw materials
Removal of excess carbon
Tuning
Forming the metal
Heat treatment
Descaling
Cutting and shaping
Finishing

#1. Melting the raw materials

In a furnace, typically an electric one, stainless steel components heat to their melting point, a process that usually takes 8 to 12 hours. Once the metal melts, the production process forms common shapes such as slabs, blooms, billets, and rods.

#2. Removal of excess carbon

People place the molten material in the VOD or AOD system to remove any excess carbon present in stainless steel. Depending on how much carbon you want to remove will affect the quality of the final product. It can impact the tensile strength and hardness of the machined part. It can result in a standard or low-carbon variant of the alloy.

#3. Tuning

The next step is to fine-tune the quality of the final product. For this, the manufacturers need to stir, helping to distribute and remove the specific components from the mixture. It ensures that the stainless steel is of uniform quality. And will meet the specifications set by the manufacturer.

#4. Forming the metal

The semi-finished steel shapes now undergo a series of forming operations. For example, stainless steel is hot-rolled, and the blooms and bars mentioned in point 1 get converted to bar and wire. The slabs get formed into plates, strips or sheets. It is easier to turn semi-finished shapes into bars as they are the most versatile stainless steel form. It is all-around because it comes in all grades and sizes. You have plenty of options to choose from for different applications.

#5. Heat treatment

The heat treatment is the following procedure. It get heated during annealing. Then it’s cooled down in a controlled environment. The reason for this heat treatment is it relieves the pent-up stress that is present in the stainless steel. It softens the material to make it suitable for a variety of applications. The operator has to be careful while carrying out the annealing process about the control conditions as even minute changes in the pressure, temperature, duration or cooling rate result in a faulty product.

#6. Descaling

On the surface, many scales form. It occurs as a result of the heat treatment process. People can use descaling to remove these scales. One of the popular methods is pickling to carry out the descaling process.

#7. Cutting and shaping

People cut and shape it to manufacture the ideal product for the application. The specific operations used to cut the stainless steel will vary depending on the size and the shape of the bloom and the final product. The manufacturer may cut the steel mechanically using large metal shears if they produce thick metal plates. If you want to cut thin metal sheets you can use CNC punch or laser cutting machines. MDA’s manufacturing team manufactures custom metal cutouts from metal sheet plates by using up-to-date machining processes.

#8. Finishing

The manufacturer might apply different surface finishes according to the requirements of the final product. We apply finishing to enhance the product’s appearance, smooth the part, and ensure it’s easier to clean, which is crucial in most industries.

Which Tips You Should Know Stainless Steel Manufacturing?

Stainless steel machining is a complex process due to certain complications. Here are some ways to avoid them:

People apply lubricants and coolants to the tools.
People use large equipment to help dissipate heat.
People require consistent feeds and light cuts.
People use chip breakers to deflect debris.
Choosing a machine that is vibration-free.
Keep the cutting edges sharp at all times.

Read more: Why Steel Is Ideal For Custom CNC Machined Parts

Choose Machining Design Associated for all your custom steel parts requirements

Metal contract manufacturing partners must be dependable, competent, and knowledgeable to enable manufacturers and OEM organizations to produce steel and metal finished products effectively and to the highest standards feasible. Choose MDA if you need a precise metal production firm to fulfill your specific business needs.

For over the years, MDA has been assisting companies in producing parts more efficiently using cutting-edge production and manufacturing procedures. From initial design and engineering support through laser cutting, 3D machining, and steel and metal welding procedures. Our contract metal production services cover it all.

For more information on contracting for custom metal manufacturing, contact us today. Call us at tel:1(888)440-4435 or request a quote online.

Tips for CNC Machined Parts: Essential Advice for Quality Results

by Norm Grimberg | Oct 22, 2021 | CNC Machined Parts, CNC Machining

CNC machining is a necessity for various industries as they need high-quality CNC machined parts to produce quality products. CNC machining is synonymous with precision, and it is what most of the manufacturing industries know.

The CNC machined parts should meet the desired standards of the industry and also meet the customer demands. So, the equipment needs to be precise and on-point. If they do not get produced according to the specifications, it can cause unexpected problems.

Manufacturers know the importance of quality parts in a dedicated time. Failure to comply with the standards will result in loss of business. Here are the tips that will help to produce quality CNC machined parts.

#1. Knowing CNC machine shop requirements

The machine shop owners need to understand that they are going with the part with the intention of manufacturing. Machinists need to be aware of the possibility of the production and where they will produce their equipment. They need to know the complexity of the parts, the materials to get machined, the cutting tools you’ll require, and levels of precision in producing the parts. Therefore, you need a reliable CNC machine shop that’ll meet your needs.

Once you have chosen the machine shop you want to work. Try and get information about the CNC machining prototypes and part capabilities.

#2. Automate the process with CNC controls

Machinists know that computer systems control the process in CNC machines. There are several cases when people can automate certain operations of the production to overcome unproductive times.

People can machine identical parts with higher and constant accuracy levels. People can set up repeat orders in shorter times, and orders can be easily slotted into the production schedule.

#3. Modify design with machine software

The next step is to review your design, and this stage is one of the most important if you begin with production. A simple change in design can help you save plenty of money. Professional CNC manufacturing in Canada has specially designed software in their machines helping to control various parameters, and designs, and providing reports and alerts to the machinists.

The software helps the machinist to seamless the machining processes. And take proper actions to ensure that the quality of the machined part is not compromised.

#4. CNC programming

The final result after the design is the 3-D model that represents all the tolerances and dimensions. The majority of the CNC machine tools use a programming language called G-code. Machinists need to choose which surface on the CAD model should be machined, and the CAM system will generate the code itself.

The process is complex as you need to take care of tolerances, geometry, and materials to generate the ideal program. You need to hire a good machine shop, and the professionals will help you move on to the processes quickly.

#5. CNC machine setup

Once the program is ready, the next step is to set the part. A basic CNC machine setup consists of the following considerations:

Part orientation: The machinist needs to design the part orientations to remove all the excess material.
Part clamping: There are a lot of different types of fixtures to clamp the part. We advise using standard tooling sets of jigs and fixtures.
Coordinate zero: Once the part gets clamped, the machine tool must know where the zero coordinates are present. The piece can get adjusted manually, or you can buy an indicator.
Loading the cutting tools: Lastly is the cutting tool setup. Position all the tools you use in your NC program in the slots. The machinist needs to insert the dimensions of the tool.

Contact us for quality machined parts with the help of our experienced machinists.

#6. Choose the ideal cutting tools and holders

Use the right cutting tools and recommend cutting settings to achieve the quality of the machined parts you desire. The machinist can fine-tune the cutting parameters to achieve the desired finish.

Avoid using any blunt tools, wrong dimension tools, or tools not suitable for machined materials. If the machinist keeps on using irregular tools, it can result in rough edges, and burn marks on the finished machined parts.

Also, avoiding the same tool for roughing and finishing in series production runs results in lower quality finishing and higher wear and cost.

#7. Manage the manufacturing environment

The machine shop owners should stay away from external sources of debris and pollution. These can create effects during machining resulting in improper finishing and costly damage to the machines.

Some of the examples include:

Dust from grinding or worse from nearby foundries.
Ongoing welding operations nearby CNC machines.
Stamping machines or presses create shock waves.

#8. Hire a professional CNC machine shop

The experience of CNC machinists plays a crucial role in producing quality products. We at MDA have skilled experts with manufacturing knowledge and are capable of working around client requirements.

Whether the client requires simple machined parts in high volumes or precision machined parts in low volumes, we’re here to deliver quality products on time. With years of experience under our belt, our professionals produce high-quality equipment from the simplest to the most complex.

As we have mentioned the tips to ensure the quality of the CNC machined parts is ideal for both low-mid volume production. Here are the benefits of precision CNC machining to custom parts for low – mid volume production.

What Are The Causes & Effects of Built-Up Edge (BUE) in CNC Machining

by Norm Grimberg | Aug 10, 2021 | CNC Machining

During the CNC machining process, there are chances of errors. They can come up in any shape. When the machinists are manufacturing high-precision parts, then there is no chance of any error developing. One such error is BUE (built-up edge).

BUE can lead to poor surface finish, increased tool wear, and decreased productivity, affecting the quality and efficiency of the manufacturing process. Understanding the causes and effects of BUE is crucial for CNC machining operators and manufacturers to develop effective strategies to mitigate the problem.

Therefore removing BUE is necessary from the machining process. In this article, we will explore the causes and effects of BUE in CNC machining, providing insights into how manufacturers can overcome this challenge to optimize their production processes.

What is BUE (built-up edge) in machining?

The accumulation of workpiece material on the tool’s rake face is known as a built-up edge (BUE). This material separates from the chip and welds under pressure.

Many different factors can cause it, and it can impact the outcome of a precision CNC project. Too much build-up on the chip’s edge can cause the tool to separate from the chip.

The workpiece materials are deposited at the cutting edge during the turning process, resulting in the formation of a build-up edge. As a result, the deposits alter the cutting edge’s geometry, reducing the cutting edge’s ability to make clean, sharp cuts.

Rapid turning essentially combines the properties of the cutting tool and the workpiece material.

As a result, CNC machine shops and their clients must be aware of the precautions that one should take to avoid this.

Importance of understanding the causes and effects of BUE

Understanding the causes and effects of built-up edge (BUE) is essential for improving the efficiency and quality of CNC machining operations. BUE occurs when a small amount of material adheres to the cutting tool and accumulates over time, leading to poor surface finish, increased tool wear, and decreased productivity.

Here are some reasons why it is crucial to understand the causes and effects of BUE:

Minimizing Tool Wear: By understanding the causes of BUE formation, operators and manufacturers can implement measures to reduce wear and tear on cutting tools. BUE can cause significant damage to cutting tools, leading to a shortened lifespan and increased costs. By minimizing BUE formation, the lifespan of cutting tools can be extended, reducing costs and improving overall efficiency.

Enhancing Surface Finish: BUE can cause uneven surface finish, decreasing product quality and performance. By understanding the effects of BUE, manufacturers can develop strategies to minimize its impact on surface finish. This, in turn, can improve product quality and increase customer satisfaction.

Improving Productivity: BUE can lead to a decrease in productivity due to the need for frequent tool changes and adjustments. By understanding the causes of BUE, operators can implement measures to minimize its formation, reducing the need for frequent tool changes and increasing productivity.

Increasing Profitability: By minimizing BUE formation and improving efficiency, manufacturers can reduce costs and increase profitability. This can be achieved by optimizing tool selection and implementing process control systems.

Understanding the causes and effects of built-up edge (BUE) is critical for improving the efficiency, quality, and profitability of CNC machining operations. Manufacturers can optimize their production processes by minimizing BUE formation, enhancing surface finish, increasing productivity, and reducing costs, improving overall competitiveness and success in the marketplace.

What causes the formation of BUE?

The geometry of the cutting tool gets altered as the material builds up. The rake angle gets included. This shift in geometry occurs regularly. As a result, the metal removal process loses dimensional control.
A work-hardened and abrasive material makes up a built-up edge. When pieces break free from the cutting tool, they stick to the workpiece and scratch the surface.
The higher the BUE, the rougher the surface will be.
The cut with a built-up edge is usually deeper than it would be with just the cutting instrument’s tip.
When a piece of the cutting tool breaks off, it can take some of the tools with it. As a result, tool wear is premature.
Reduce friction – If you want to use low cutting speeds, use the ideal cutting lubricant. The cutting fluid will carry away the heat generated during machining. When there is less heat, there is less build-up.

BUE effects on the cutting process

In short, too much build-up edge can lead to dimensional inaccuracies and even the complete scrapping of a part or component.

It also results in a poor surface finish, which can drive up the cost of any machining project. For a skilled machinist, a build-up edge is one of the easiest things to spot and manage.

Problems BUE creates for CNC machine shops:

Cutting tools have a short lifespan.
Lead times are longer.
Variations in component uniformity.
Surface finishes that are not up to par.
Reduced quality in part.

Ways to reduce BUE in CNC machining

1. Opt for free-cutting tools with sharp geometries and highly polished surfaces when choosing an instrument. Picking an ideal CNC tool with chip breaker geometry will aid in the division of chips, making it easier to remove them from the part and cutting surface.

2. Increase the cutting speeds, especially when using carbide inserts, because chips will have less time to adhere to the tool.

3. Be sure of your application strategy and running parameters. It is always a good idea to double-check your running parameters to ensure they are ideal for your turning application.

4. Cutting fluids can help reduce the amount of built-up edge. It accumulates on tooling components by reducing the amount of heat produced during machining.

5. Choose a coated insert because coatings get designed to prevent common machining issues. It gets engineered for a given set of part materials.

6. Select free-cutting tools with precise geometries and smooth surfaces that get meticulously maintained. Keep in mind that the geometry of the chip breaker may help to reduce chip adherence even more.

Looking for an experienced machinist who can overcome BUE in CNC machining? Contact Us! We can help.

How Does Machine Design Associated Help to Overcome Built-up Edge Problems?

We only use best practices to ensure that our work for our customers gets done in the most efficient, precise, and cost-effective way possible, with a strong focus on continuous improvement.

Here are the reasons to choose us for your BUE that are below:

Quality Standards

Our expectations for the quality and performance of our products are high. We are proud of our ability to design and manufacture products and services that consistently deliver exceptional results, and we stand behind them completely.

Expertise

Our worker’s abilities, talents, and expertise have earned us a reputation as technical experts in the industry. We invest in and continue to develop a highly-skilled workforce eager to share their knowledge with our clients.

Our Machinery

We have a variation of CNC machinery at MDA, including our CNC milling machine in Canada, among other things. Our experts keep up with the latest advancements in CNC machinery, so our equipment, such as our CNC milling machine in Canada and throughout North America, is always top-of-the-line and serviced to ensure it is running at its peak.

Selection of Cutting Tools

MDA’s machine design team selects cutting tools based on their geometry, material, and coating. Cutting tool geometry plays a crucial role in preventing BUE. By selecting the proper geometry and rake angle, the cutting tool can reduce the tendency of the material to adhere to its surface, thereby reducing the formation of BUE.

Benefits Of Precision CNC Machining To Custom Parts For Low – Mid Volume Production

by Norm Grimberg | Jul 14, 2021 | CNC Machining, Custom Machined Parts

Every machinist knows about precision machining or has used it to manufacture ideal machined parts. Precision machining has changed the way industries are working, and it is the right choice for high-volume requirements.

Precision machining helps the machine shops to stay competitive in the market despite the high demand from the customer. If your machine shop is yet to include precision CNC machining in the manufacturing process, then you are missing out a lot.

Our experts at MDA will share the benefits of using precision CNC machining that will help to manufacture your next machined part.

Why is precision machining necessary?

Precision CNC machining is a process where large pieces of materials or parts are shaped into precise forms to meet the specific demands of various industries. Precision CNC machining is finding more relevance in business. In aerospace, it manufactures landing gear parts, manifolds, etc. The medical industry manufactures implants, orthotic devices and other precision instruments via precision machining. So, if a product contains equipment, then it requires precision CNC machining. Here are some reasons why precision machining is necessary:

It improves smooth functionality and operation.
Accurate measurement of precise parts.
Precision machining provides durability.
Conforming to industry standards.

Benefits of precision CNC machining

#1. Fast production of materials and parts

Precision machining is fast and one of the best manufacturing methods available right now. It reduces the manual work by relying on specialized software to create the custom part you need.

It is better than the conventional CNC machining method, which takes around weeks or months to finalize a custom part. In precision machining, you can manufacture a part in days. See the difference? It saves you time, in the long run, helping you to meet the deadlines. Our experts follow the precision machining techniques reducing the human intervention making the parts consistent for low – mid-volume production.

#2. It is cost effective

Fast production of the machined parts leads to a reduction in overall costs. That’s not all. Precision CNC machining helps to reduce the price you need for raw materials and supply chain management. The machine shops now can produce the machined parts in saving on costs and other factors like:

Reduction in labour
Increased manufacturing
Meeting with the delivery rates

Investing in precision machining allows for maximizing the company’s business. When you choose us for the precision CNC machining needs, you will save a lot on your manufacturing costs.

#3. Precision machining is ideal for prototyping

Prototyping is crucial in the manufacturing process. Prototyping allows the machine shop owners to overcome the mistakes in the long run. Precision CNC machining offers rapid prototyping capabilities and helps businesses to tap the smaller markets. The precision CNC machining allows the prototypes to have more functional parts rather than design prototypes.

| Also Read: Why Precision Machining Is The Right Choice For High-Volume Requirements

#4. Compatible with a wide range of materials

Different materials present challenges for manufacturers during the machining process. We all know that to manufacture machined parts for various industries, machine shop owners need to use a range of materials, from titanium to steel to aluminum or copper.

Precision CNC machining is compatible with a lot of materials. There would be no need for the machinist to choose a different manufacturing process as precision machining can do it all. At MDA, our professional experts keep this in mind and manufacture the machined parts in the specific material selected by the client.

#5. Maximizes efficiency

Precision machining is helpful for fast production, as mentioned in point 1. It also allows the machine shop owners to scale up the production needs. The reason is precision machining can create thousands of precision machined parts in no time. Professional machine shop owners can use the manual workforce in other tasks which require more human touch as customer service or post-production.

#6. Safer production

Because the industry is transitioning from manual to automated technology machinery, making it difficult for humans to participate in the manufacturing process. Even though the workforce on the shop floor gets reduced, CNC machine shops will still require skilled employees to be present at the time of production and provide the correct inputs to the machines.

It benefits a business because it reduces the amount of machinery that needs to be maintained and the number of labourers required to run operations. The overall cost of manufacturing a unit will be lower, and profit margins will increase.

Why choose MDA for precision CNC machining?

We are a leading precision company located in Canada. Using advanced manufacturing equipment, our expert engineers and technicians assist businesses in producing high-quality and precise parts. Our production facilities are ISO 9001:2015 certified for quality, and we have a team of quality control experts on staff.

Contact our professionals to get a quote for precision CNC machining parts.

Top Materials Used By Machine Shops During Metal Fabrication

by admin | Jun 8, 2021 | CNC Machine Shop, CNC Machining, Metal Fabrication

Every time you do any routine task like driving or using electronic or medical appliances you are looking at the prime example of metal fabrication services.

The metal fabrication market is necessary for plenty of industries such as Aerospace, Construction, Energy, Mining, Ship Building and more. These industries require machining parts of various shapes and sizes that are possible via using certain materials.

On this page

Qualities to look for in fabrication materials
Common materials that are used in metal fabrication
How to choose the right fabrication company?
Why choose MDA for metal fabrication?

Qualities to look for in fabrication materials

Metal fabrication means making the product from scratch using raw materials. The material can depend on the type of product you require. Machine shop experts can fabricate multiple parts from different materials.

Here are some qualities to check before metal fabrication materials:

The material for metal fabrication needs to be durable.
The material needs to be cost-effective.
The finish of the product you can achieve.
The material should suit loose or tight tolerances.

A material can have an impact on the finished product. Choosing the right material takes research and knowing the right material is the first and foremost step. As it’s impossible to recommend any type of fabrication material. This article will explain the most common materials that are necessary for metal fabrication.

Common materials that are used in metal fabrication

Steel

Steel is the most widely used material used for metal fabrication. It’s known for its polished steel alloy silver mirror coating that is helpful during the manufacturing of machined parts.

The chromium present in steel helps the metal to have an amazing resistance against corrosion. The strength factor presented by steel makes it an ideal choice for surgical instruments. Steel is common for machine shops because it’s easier to work with.

Steel can bend easily, making it easier for welding and manufacturing CNC machined parts. There are various versatile options present in the steel. One of them is carbon steel, which has a high carbon content with a lower melting point. It helps to withstand extreme temperatures and weather conditions making it ideal for CNC steel machining.

Industrial uses of steel

The industrial applications of steel as a material used in metal fabrication are as follows:

Buildings and infrastructure
Mechanical equipment
Automotive
Domestic applications
Electrical equipment

Pros of steel material for metal fabrication

Durability & quality
Design flexibility
Cost efficiency
Recyclability

Aluminum

Aluminum is mostly used for metal fabrication because it’s lightweight, which is necessary for industries that need lightweight machined parts. The aluminum parts are in demand in machine shops as they can be machined in a shorter time.

Aluminum, often used for various applications ranging from window frames to aircraft wing components, showcases the material’s versatility. CNC aluminum machining plays a crucial role in shaping this adaptable material for specific needs. It works well for workplace structures and is a popular alternative to steel. It’s rust-free and has strong thermal and electrical conductive properties. Finally, aluminum is a durable, lightweight, and versatile material with thermal properties.

Industrial uses of aluminum

The industrial applications of aluminum as a material used in metal fabrication as follows:

Consumer electronics
Power lines
Household and industrial appliances
Aircraft components
Window frames

Pros of aluminum material for metal fabrication

Lightweight
Corrosion resistance
Non-magnetic
Thermal efficiency

| Also Read: All About The Metal Machining & Its Benefits

Carbon Steel

Carbon steel is the most common material used by metal shops and is the most common in the industry. It is the most versatile material, with applications ranging from construction to machinery.

This material is popular among fabricators because it is simple to work with and can be finished in a variety of ways. Carbon steel presents strength and works in harsh environments making it ideal for metal machining services. This steel has a lower melting point due to the higher carbon content. It’s also more resistant to bending and more malleable.

Industrial uses of carbon steel

The industrial applications of carbon steel as a material used in metal fabrication as follows:

Oil industry
Gas industry
Petrochemical sector

Pros of carbon steel material for metal fabrication

Efficiently Malleable
Lightweight
Easier to fabricate
Cost-effective

Copper

Copper is a common material in metal fabrication for applications that require a high level of conductivity. The material is corrosion resistant therefore being used in building components in the construction industry. Copper responds well to bending and can produce lovely results. Heating and cooling systems, transformers, switches, and telecommunications systems all use copper wiring because of the amazing conductivity offered by copper. Additionally, CNC copper machining enhances the precision and customization of copper components in various applications.

Industrial uses of copper

Electrical industry
Construction industry
Transport industry
Medical sector

Pros of copper material for metal fabrication

High electrical conductivity
Antibacterial properties making it ideal for fabrication
Ductile, soft, and malleable
Resistance to corrosion

How to choose the right metal fabrication company?

Choosing the right fabrication company increases the probability of getting quality materials. Without the proper guidance of the fabrication company, you face design and quality issues. You should hire a machine metal shop that possesses the following qualifications:

A team of engineers with years of experience who are eager to work with you and answer your questions.
Materials of the highest quality are available.
The company must offer prototypes, fabrication systems, and CNC machining.
An understanding of lean manufacturing practices and a focus on low-cost fabrication solutions.
A broad range of fabrication projects.
Assembly, short-run manufacturing, and shipping are all available services.
Customized solutions tailored to your specific product and objectives.

A full-service product fabrication company will assist you at every stage of the process by providing you with a comprehensive set of tools, and quality materials.

Why choose MDA for metal fabrication?

MDA uses the highest quality materials for the metal fabrication process. We help our clients to make the right decision by selecting the best materials for their industry. We are here to bring your designs to life.

Our metal shop support the clients from the design process to finishing and assembly. Here are some reasons to choose us:

Expert metal fabrication services
Fully equipped machine shop
Quality work
Satisfied customers

Why Precision Machining Is The Right Choice For High-Volume Requirements

by admin | May 20, 2021 | CNC Machine Shop, CNC Machining, Machine Shop

Precision machining is a growing trend among machine shops and experienced machinists, and it’s not a lost manufacturing process. We know the importance of precision machining in manufacturing precision parts; components of many tools and applications in various industries.

Precision machining has overcome the traditional methods and is estimated to surpass $94.42 billion by approx 2026. Every industry relies on machined parts using precision machining to:

● Create custom machined parts from raw materials
● Helps to fabricate metals into individual components
● Machine cast parts straight from the mould

But what is the reason precision machining is so effective? How does it help you to make better-machined parts?

This article helps to identify how precision machining is better for creating the products, and how your company can use it for high volume requirements.

Let’s Begin With The Benefits Of Precision Machining:

#1. Fast turnaround time

The turnaround time gets reduced during precision machining because of the use of advanced software capabilities. Now, it’s easier for the machinists to go from a design to the finished product in an easy way.

Using a precision manufacturing process reduces the manual work. It helps to reduce the design time, which use to take months now can be completed within weeks.

Our experts understand our clients and works towards their specifications. Our team offers turnaround services and delivers quality machined parts according to the client’s deadline. That is why our service adds value to our clients in various industries.

We produce accurately machined parts with high tolerances by leveraging precision machining that helps us to perform repetitive tasks. We ensure that our components remain consistent even during the larger runs.

Another advantage of precision machining is that it requires little or no supervision and works non-stop with the same accuracy in replicating the same machined part.

#2. Ideal for prototype designs

The prototype design is necessary before finalizing the manufacturing of the machined parts. Prototypes are designed with the product specifications.

Our team provides prototype machining services for smaller and independent manufacturers where the companies are developing new products. Our experts believe in high-quality parts, made right the first time. We deliver prototypes that match the design intent.

No company wants to take the risk when they are producing a high volume of machined parts. Therefore prototype design testing is an ideal thing to do.

At Machining Design Association, we produce parts with our subtractive manufacturing process. With us providing parts from prototype to high production it becomes a seamless transition. We make manufacturing simplified with cost-effective options aligned to the customer’s needs.

#3. Less labor and it lowers costs

Since precision machining provides a fast turnaround time and most of the work is done by the CNC machine, there is less need for manual work. It improves the reliability that is crucial in the manufacturing process.

It’s common sense that there would be less chance of human error during the process when there is less human input in the process. But you cannot neglect the human presence during the precision machining process. The machine shops require skilled employees during high volume production.

It helps the company to reduce the number of laborers that are necessary to work on the machinery. It reduces the overall cost of the parts that is manufactured.

Most industries require tight tolerances for their precision machined parts, and it is a costly manufacturing process depending on the machines used. With the implementation of precision machining, manufacturing machined parts with high tolerances has become affordable.

#4. Precision machining can handle most complex projects

Precision machining takes care of complex projects that are of high volume. Most of our clients know that at MDA, we work on complex projects that allow our clients to have access to
Low-cost production.

Precision machining helps to deliver 3-D dimensional shapes that are complex and not possible with traditional machining methods. Plus the precision machining has the repeatability capability allowing companies to produce the material with no defects and variation. These companies include medical industries, aerospace industries and oil and gas industries.

Reasons highlighting the importance of precision machining in the machine shops

● Ideal for qualitative and quantitative production: This is possible with the help of precision machining. The machine shop’s machinists can produce components in high volume while maintaining the quality.

● Helps to stay ahead of the competition: There is competition across all areas in machining. A machine shop must do everything possible to differentiate oneself from their competition. Making sure that the latest equipment is used, the most up to date software and having qualified personal. Not all machine shops are the same.

Summing It Up

Precision machining is a very important aspect in any machine shop. In providing quality parts at very competitive prices; our customers, have a competitive advantage. Knowing that parts will arrive on-time and without defect, assures that their end user will be happy. It takes so many parts to keep the gears turning. If one part is defective or not available, the wheel will stop turning. Machining Design will partner with you to assure that the precision machine parts that you order will be to your satisfaction. You can contact us at MDA.