5 axis CNC Machining: All You Need To Know

by Norm Grimberg | Jul 18, 2022 | 5-Axis CNC Machining, CNC Machining

The machining industry is evolving rapidly with the market needs. Industries need complex and precise parts, which means an increase in the demand for CNC machines. New machine technologies are born while solving the needs of the industries, such as 5 axis technologies.

Whether you are new to 5 axis machining or have experience with it. The article will solve any complexity around 5 axis CNC machining and why five-axis machining is the ideal choice for industries.

We will cover:

What is 5 axis CNC machining?
When does your machine shop need a 5 axis machine tool?
Things to consider in a 5 axis CNC machining tool
Why use 5 axis CNC machines?
Selecting the Best 5 axis CNC Machining Company

What is 5 axis CNC Machining?

5 axis CNC machining uses a CNC machining center to sync the part in 5 different axes to create the machined parts. The 5 axis help the machine parts in three different axes X, Y and Z and the other two rotating axes.

It is the reason why 5 axis machining is ideal for various industries. And here are the different versions of 5 axis CNC machines:

3+2 axis versions

In the 3+2, any of the 3 axis gets controlled, and the remaining 2-axis positions the piece.

4+1 axis versions

For the 4+1 axis versions, any of the 4 axis gets simultaneously controlled while the remaining 1 axis gets used for positioning.

Full 5 axis versions

There are full 5 axis versions where all the 3 axis and 2 axis get simultaneously controlled. In this version, the axes get configured in three linear axes and two rotational axes.

When does your Machine Shop Need a 5 axis Machine Tool?

Because of their flexibility and adaptability, 5 axis machines are best for machining operations across various industries for specific machining needs.

When you are looking out for more flexible engineering solutions.
When high volume-low mix production is required.
When cutting, drilling, or tapping operations on all five faces with specific angles are required.
When You Want to Improve Your Part’s Quality and Accuracy.

Things to consider in a 5 axis CNC machining tool

Here are the things you need to look at before considering a 5 axis CNC machining tool.

Application

The application is one of the most important factors when purchasing a 5 axis machine. For example, one must understand the machine’s cutting speeds and spindle type. The desired surface quality and accuracy will also influence the purchasing decision or the type of machine purchased. It is ideal to consider the machine’s construction for a high degree of tolerance and durability.

High Power

A 5 axis machine’s work requires a high tolerance. The machine requires a rigid spindle and tool holder that eliminates vibrations to achieve high-accuracy machining. To remove vibrations ensure the tool holder system employs either BBT or HSK. Furthermore, the machine’s connection between the spindle and the tool holder should be excellent.

Collision Avoidance

When purchasing a 5 axis CNC machine, look for one that includes collision avoidance systems, as crashes can be extremely costly. Because the 5 axis increases the likelihood of a collision, purchasing a machine without a collision-avoidance system will cost the consumer both damaged parts and lost time.

Why use 5 axis CNC machines?

Your CNC machine tool can work on complex contour surfaces with simultaneous 5 axis machining that is difficult, if not impossible, to produce with machine tools. Machining around all five sides of a part in a single setup allows you to perform operations on all five sides in a single setup, saving you time, re-clamping, and effort.

Here are some advantages of 5 axis machining.

Minimal Machine Setup

You can significantly reduce preparation time and increase human and machine efficiency by using a single set-up process (also known as “Done-in-One”). It also reduces the number of human and machine errors that occur while working on multiple set-ups for each machining stage. The clamping equipment used to position the part in the machine saves time and money, and reduces potential errors.

Management of Complex Designs

Complex shapes and designs can get handled with 5 axis machining. Hydraulic system components, water pump housing, gearbox housing, gear wheels, injection moulds, oil and gas equipment, medical or blood transfusion equipment, and other items may fall into this category.

Significant Time Savings

Given the rising costs of manpower, a lack of trained manpower, and the need to increase factory productivity, it is becoming increasingly important to examine operation and manpower costs. Because such machine tools have all-in-one settings, operators do not have to re-clamp and move the parts to other machines for the next operation. Instead, they can concentrate on managing more machines, increasing their productivity.

Shorter Cutting Tools

Shorter cutting tools are tough to work with, especially on more general CNC machines. Fortunately, because these tools can get fitted to 5 axis machines, we can fully utilize the power of better tooling angles, faster cutting speeds, and precision parts. You can have the head oriented toward the job and the cutter oriented toward the surface. The load on the cutter gets reduced as the machine holds the tool well, resulting in fewer unfortunate breakages and vibrations.

Need And Experienced Company Providing 5 Axis CNC Machining Services? Contact Us: We Can Help!

Selecting the Best 5 Axis CNC Machining Company

CNC machining can help all industries, including aerospace, defence, marine, and medical, find high-quality products quickly. It may also lower the overall cost of obtaining these products.

Now that you understand the advantages of 5 Axis CNC machining and the applications for which this technology is appropriate, the only thing left to find is a company that provides these services. You can look for a one-stop shop for all your machining needs, and MDA is one of the leading players. MDA’s CNC programmers have years of experience and hands-on knowledge of the technology to provide high-quality 5 Axis CNC machining services.

The company is well-known for its precision and accuracy in delivering products using cutting-edge technology. The company can machine parts with any angle and complexity, regardless of industry. Furthermore, it can provide custom finishes for machined parts.

Why CNC Milling Is Ideal For Manufacturing Machined Parts?

by Norm Grimberg | May 5, 2022 | CNC Machined Parts, CNC Machining, CNC Turning and Milling

CNC milling is one of the popular machining processes present in the market. It is suitable for most industries as it is apt for machining various materials such as metal, plastic, wood and glass. By leveraging CNC milling, the industry owners can create CNC parts and products.

If you are interested in incorporating CNC milling in your machining process, this article is suitable for you, explaining why CNC milling is the right choice for CNC parts.

What is CNC Milling?

CNC milling is the machining process that utilizes computerized controls to manage the movement and operation of multi-point rotary cutting tools. The tool rotates and moves across the surface of the workpiece. They slowly remove any excess material to get the desired shape and size.

The process is classified into four stages:

CAD model design: In this process, engineers create a 2D or 3D design of the desired part.
CAD model conversion to a CNC program: The design gets exported into a compatible file format and machine instructions using CAM software.
CNC milling machine setup: The machine operator prepares the machine and the workpiece.
Milling operation execution: The machine operator initiates the machining program.

It can accommodate a variety of materials that include metals, ceramics and engineered materials. It makes it easier for the manufacturers to choose the material that suits their requirements. This material flexibility is beneficial for several industries. Some of them are:

Aerospace
Automotive
Commercial
Electronics
Medical
Telecommunications
Transportation

How do CNC Milling Machines Work?

A CNC places the tool under the guidance of a computerized operating system. Successful milling is the combination of the three elements:

A cutter with many teeth and ideal sharpness for a material.
Spinning a tool at a high enough speed to process the material correctly.
An appropriate feed rate for advancing the chosen material via the process.

CNC allows extremely close control of these elements. The process takes directions in customized codes such as NC code and G-code from the project’s CAM or CAD designs. The code gets translated into the machine’s controls that run along the two axes, and the tool spindle runs in the depth. Here are some things these machines can do:

Flat surfaces: These machines can precisely cut and level away material areas from one material to the other, ensuring tight closures.

Drilled holes: Threads get carved through to make bolts or screws fit, and it bores similarly for every material.

Bored holes: It follows a programmed size. So, each assembly of parts becomes precise and permits tight sealing.

Why Use A CNC Milling Machine For CNC Parts?

It allows the production of precise parts, which provides businesses with a competitive edge over their competitors, which are complex in design, have structural benefits and more. Let’s look at the reasons to use CNC milling for CNC parts:

It improves profitability

Every industry aims to keep making a profit, achievable with high-quality products. It allows the manufacturing owners to set it up with the annual calibration to keep working for a long time. As long as the machine is in proper condition, it’ll produce quality products.

It is a reliable and trusted

CNC milling machines are valuable for producing various parts in multiple industries such as aeronautics, electronics, automotive and transportation. When using high-performing equipment, these industries see you as a like-minded business person who can deliver the results. Thus, you get more customers and contracts.

Undeniable accuracy

These machines are superior to conventional manual machines created with advanced technology. The machines are equipped with software to keep the processes consistent and follow data. The CNC milling machines are your best bet when you want your parts with the exact measurements and material at incredible speeds.

Efficient like no other

All CNC milling machines require regular care and calibration by a certified technician. However, milling machines withstand the pressure of continuous operation. The machines are programmed to replicate the same design repeatedly at the same interval so that you can expect a smooth production flow.

Why Choose MDA?

To produce precision machined parts, you require professional CNC milling services. You should know certain things about custom CNC milling before starting your project. It’s tough to find professional milling services, but your search for a one-stop shop for your machining needs ends here. We at MDA are one of the leading players in CNC parts. The CNC programmers working at MDA have years of experience and hands-on experience with the technology to offer quality milling services.

We also take care of the post-production process. If your CNC machining parts need special finishes, MDA can send you finished CNC machined parts. The company can machine parts with any specific angle and complexity no matter what industry.

Aluminum for CNC Machining: Know the Benefits, Alloys And Industrial Applications

by admin | Apr 18, 2022 | CNC Aluminum Machining, CNC Machining

Aluminum as a material is one of the first choices for machinists in CNC machining. The material has immense potential and properties such as high strength, durability, lightweight nature, ease to machine and more. With the machined parts needing to be precise and of top quality, there is no chance for compromise. There are various aluminum alloys, and choosing the right one depends on your industry and the machined part you need.

This article covers the benefits of aluminum, commonly used aluminum alloys, and their industrial applications.

Benefits of Using Aluminum for CNC Machining

Aluminum offers what other materials cannot. Therefore, it is one of the primary choices for CNC experts. Here are the benefits of aluminum machining that make it a viable option over other materials:

Aluminum is easier to manufacture.

It is a practical reason to use aluminum for your CNC machined parts. Aluminum is easier to manufacture. The equipment can get machined via punching, folding or drilling. You can use it to form any shape or type of the parts you need. Aluminum material chips easily, and it can get cut quickly with CNC machine tools. The short time frame saves time, and good machinability means minor deformation of the part.

Aluminum offers an ideal strength-to-weight ratio.

Aluminum has physical properties that make it a perfect material for CNC machining. Aluminum provides the best of both worlds, high strength and lightweight. This property makes aluminum apt for industries such as automotive and aerospace. The different grades of aluminum can get used for various purposes. Common grades such as 6061 are ideal for multiple parts, and grades such as 7075 get used in aerospace and marine applications.

Aluminum is affordable.

Most CNC experts use aluminum as it is more affordable than other materials such as zinc or copper. It is more expensive than steel. But aluminum saves money during the CNC process. So, it is a better option than most CNC materials.

Aluminum is recyclable. Reusing aluminum saves around 90% of the energy needed to manufacture the metal from scratch. When the excess material gets removed during the manufacturing process, it results in enormous waste. Recycling this waste reduces the carbon footprint and allows you to recoup the initial costs.

Corrosion resistance.

Aluminum material is nonferrous. It means the material won’t develop any rust or corrode. The most common aluminum grade 6061 is corrosion resistant. It brings the metal extra durability points as it can better withstand moisture, chemical damage, oxidation and rust.

Common aluminum alloys for CNC machining

There are various ways to categorize different types of aluminum used during CNC machining. One of them is by using the aluminum grade. Different grades have a different composition that impacts the properties of unlike aluminum alloys. The table given below highlights other aluminum alloys with the necessary factors to save your time:

Alloys	Formability	Weldability	Machining	Corrosion Resistance	Heat Treating	Strength
Alloy 1100	Excellent	Excellent	Good	Excellent	No	Low
Alloy 2011	Good	Poor	Excellent	Poor	Yes	High
Alloy 2024	Good	Poor	Fair	Poor	Yes	High
Alloy 3003	Excellent	Excellent	Good	Good	No	Medium
Alloy 5052	Good	Good	Fair	Excellent	No	Medium
Alloy 6061	Good	Good	Good	Excellent	Yes	Medium
Alloy 6063	Good	Good	Fair	Good	Yes	Medium
Alloy 7075	Poor	Poor	Fair	Average	Yes	High

| Also Read: Selecting the Best Materials for your Machining job

Industrial Applications of Aluminum Alloys

Most industries use CNC machining aluminum. It allows them to manufacture machined parts with ease. Some of the industrial applications are below:

Aerospace industry

Aluminum alloys have excellent properties ideal for the aviation industry. The material offers a high strength-to-weight ratio, corrosion resistance, and flexibility. Commonly used aluminum alloys in the aerospace industry are:

Aluminum alloy 5052
Aluminum alloy 2024
Aluminum alloy 6061

Automotive industry

Aluminum can withstand the weight and therefore is suitable for the automotive industry. This property is ideal when manufacturing body parts and components. Aluminum also helps to achieve emission reduction that results in energy saving. Commonly used aluminum alloys in the automotive industry are:

Aluminum alloy 6016
Aluminum alloy 2008
Aluminum alloy 5754

Marine industry

For the marine industry, non-heated alloys are ideal because they provide high corrosion resistance and the material’s ability to get welded. The marine industry requires precisely machined parts which are smaller in size. It is possible with aluminum material. Commonly used aluminum alloys in the marine industry:

Aluminum alloy 5052
Aluminum alloy 5086
Aluminum alloy 6063

Why is MDA the Ideal Choice for CNC machining Aluminum?

After going through this article, you know about the benefits of aluminum, commonly used aluminum alloys and industrial applications. But if you are unsure about the aluminum alloy that suits your parts, you can request a quote and get in touch with our team.

MDA gives the option of various aluminum alloys for your custom aluminum machining needs. We have a qualified team of engineers and machinists capable of CNC aluminum machining parts accurately and precisely.

CNC Machine Shop: Key Factors for Choosing the Right One

by Norm Grimberg | Mar 30, 2022 | CNC Machine Shop, CNC Machining

Choosing a CNC machine shop is daunting because of the options available in the market. Be it any industry, manufacturing, aerospace, medical and more. These industries need a CNC machine to produce precision machined parts quickly. There are various advantages to choose a CNC machine shop:

It reduces the costs of the overall production.
It reduces the stress on the machinists.
CNC technology provides improved capabilities.
Smoother workflow.
And more.

Therefore, selecting a CNC machine shop is the way to move forward, but the whole process is a tiresome task. Don’t worry, at MDA’s CNC machine shop Toronto facility provides high-quality machined parts.

Let’s see the points you need to consider while choosing the CNC machine shop.

One must focus on quality and precision

Additionally, the first and foremost thing to have in a machine shop is quality. Every second machine shop owner you’ll find will say they produce the best-machined parts.

Go with machine shop owners that give complete importance to precision on their official website.

Check if they share why precision is necessary for CNC machined parts and preach what they say? Another thing to note is if the machine shop is responsible enough to provide quality work. Do they have an experienced team at their disposal? If not, it’s better to stay clear of that machine shop.

Check the previous work samples

Moreover, machine shop owners who are excellent at their work are ready to show their work samples.

Moreover, they won’t hesitate to let you inspect their prototypes. It is best for customer satisfaction as they can get a sneak peek of the previous sample work. Ask for the samples according to your industry to get a clear picture of the workflow.

Additionally, previous samples confirm that a machine shop has ample experience with materials for most industries.

Presence of the latest equipment

No one will like to trust a machine shop that offers outdated tools. When looking for quality machined equipment, you need to have a machine shop capable of handling the much-needed precision.

Do check about the equipment and also the company that manufactures these parts. Choose a brand name having years of experience and reputation in the market.

If possible, check the age of the machine shop equipment. They might have durable equipment, but CNC machining changes over time.

And the older machinery proves to be problematic. Therefore, it is better and advisable to only go with the latest equipment.

The machine shop can produce complex parts

Most industries require complex parts, and production is only possible via CNC machining.

You need to ensure that the machine shop has previously produced complex parts and is willing to manufacture the parts in less time while maintaining precision.

Furthermore, can the CNC machine shop do this all? If yes, you can go with them. Ensure the company culture, and if their goals align with yours.

Machine shops like this can handle your future needs and put the client’s priorities high on their list.

ISO certification is necessary

ISO certification is necessary for the manufacturing industry. The machinist and the customer know the importance of it. The certification goes a long way to show how a company operates and handles its projects.

Going with an ISO certified company means:

Quality management is their priority.
Traceability for materials and processes.
Lower risk.
Better customer service.

Next time you need a newly machined part, MDA can provide you exceptional results you won’t get anywhere else.

Communication skills

When choosing a CNC machine shop, one crucial factor to consider is communication skills. Effective communication ensures that your needs are understood and met, making it essential to choose a CNC machine shop with strong communication capabilities.

First, meet with the machine shop and tell them your machined parts requirements. Every shop has a specific niche, and therefore it’s necessary to assess them before moving forward with the project.

Additionally, check the communication level by asking for samples or production videos of previous work. A professional CNC machine shop knows the importance of communication and will solve all your doubts regarding their manufacturing process.

Experience in multiple industries

The more experience a machine shop has in various industries, the better it can meet customer demands. Consequently, this experience allows them to handle a wide range of requirements effectively.

The machine shop will be more proactive in knowing and fixing the issues before they give any problem to the customer.

With their experience, they will have a large client base. They have been in need to produce large quantities of the machined parts in less time. When a professional machine shop comes and helps you achieve the project.

| Also Read: Selecting the Best Materials for your Machining job

MDA: The Right CNC Machine Shop in Toronto

If you have machining needs, then choose MDA. We have everything you require in a machine shop, from the materials you need, on-time delivery and get high-quality machined parts.

We keep our customers in the loop to know their requirements and ensure we complete them. Don’t waste your time to choose cnc machine shop. Check out our precision CNC services. For more information or to get a quote, contact us at MDA today.

The Manufacturing Process of Stainless Steel Parts

by Norm Grimberg | Dec 24, 2021 | CNC Machining, CNC Steel Machining

Stainless steel as a material is one of the finest for manufacturing precision parts. The material is durable and flexible enough to get moulded into any desirable shape. It is corrosion-resistant, making it a favourite for marine, aerospace and automotive industries. People use custom stainless steel parts in the food and beverage industry because they are easier to clean.

The manufacturing of stainless steel parts is evolving, and with the help of technology, we’ve come a long way to get desired CNC machined parts in no time. Are you fascinated by what stainless steel can achieve in the manufacturing sector? Find out about the manufacturing process of parts.

Process of getting desired custom stainless steel parts

Stainless steel has to go through various steps for the desired product. When making the stainless steel parts the manufacturer has to keep the grade in mind. They need to choose the steel grade according to the industry. Here are the three most common grades:

Stainless Steel Grade 302
Stainless Steel Grade 303
Stainless Steel Grade 430F

Once you have decided on the steel grade and gathered the raw materials, the rest of the manufacturing process can begin. Here are the steps:

Melting the raw materials
Removal of excess carbon
Tuning
Forming the metal
Heat treatment
Descaling
Cutting and shaping
Finishing

#1. Melting the raw materials

In a furnace, typically an electric one, stainless steel components heat to their melting point, a process that usually takes 8 to 12 hours. Once the metal melts, the production process forms common shapes such as slabs, blooms, billets, and rods.

#2. Removal of excess carbon

People place the molten material in the VOD or AOD system to remove any excess carbon present in stainless steel. Depending on how much carbon you want to remove will affect the quality of the final product. It can impact the tensile strength and hardness of the machined part. It can result in a standard or low-carbon variant of the alloy.

#3. Tuning

The next step is to fine-tune the quality of the final product. For this, the manufacturers need to stir, helping to distribute and remove the specific components from the mixture. It ensures that the stainless steel is of uniform quality. And will meet the specifications set by the manufacturer.

#4. Forming the metal

The semi-finished steel shapes now undergo a series of forming operations. For example, stainless steel is hot-rolled, and the blooms and bars mentioned in point 1 get converted to bar and wire. The slabs get formed into plates, strips or sheets. It is easier to turn semi-finished shapes into bars as they are the most versatile stainless steel form. It is all-around because it comes in all grades and sizes. You have plenty of options to choose from for different applications.

#5. Heat treatment

The heat treatment is the following procedure. It get heated during annealing. Then it’s cooled down in a controlled environment. The reason for this heat treatment is it relieves the pent-up stress that is present in the stainless steel. It softens the material to make it suitable for a variety of applications. The operator has to be careful while carrying out the annealing process about the control conditions as even minute changes in the pressure, temperature, duration or cooling rate result in a faulty product.

#6. Descaling

On the surface, many scales form. It occurs as a result of the heat treatment process. People can use descaling to remove these scales. One of the popular methods is pickling to carry out the descaling process.

#7. Cutting and shaping

People cut and shape it to manufacture the ideal product for the application. The specific operations used to cut the stainless steel will vary depending on the size and the shape of the bloom and the final product. The manufacturer may cut the steel mechanically using large metal shears if they produce thick metal plates. If you want to cut thin metal sheets you can use CNC punch or laser cutting machines. MDA’s manufacturing team manufactures custom metal cutouts from metal sheet plates by using up-to-date machining processes.

#8. Finishing

The manufacturer might apply different surface finishes according to the requirements of the final product. We apply finishing to enhance the product’s appearance, smooth the part, and ensure it’s easier to clean, which is crucial in most industries.

Which Tips You Should Know Stainless Steel Manufacturing?

Stainless steel machining is a complex process due to certain complications. Here are some ways to avoid them:

People apply lubricants and coolants to the tools.
People use large equipment to help dissipate heat.
People require consistent feeds and light cuts.
People use chip breakers to deflect debris.
Choosing a machine that is vibration-free.
Keep the cutting edges sharp at all times.

Read more: Why Steel Is Ideal For Custom CNC Machined Parts

Choose Machining Design Associated for all your custom steel parts requirements

Metal contract manufacturing partners must be dependable, competent, and knowledgeable to enable manufacturers and OEM organizations to produce steel and metal finished products effectively and to the highest standards feasible. Choose MDA if you need a precise metal production firm to fulfill your specific business needs.

For over the years, MDA has been assisting companies in producing parts more efficiently using cutting-edge production and manufacturing procedures. From initial design and engineering support through laser cutting, 3D machining, and steel and metal welding procedures. Our contract metal production services cover it all.

For more information on contracting for custom metal manufacturing, contact us today. Call us at tel:1(888)440-4435 or request a quote online.

Tips for CNC Machined Parts: Essential Advice for Quality Results

by Norm Grimberg | Oct 22, 2021 | CNC Machined Parts, CNC Machining

CNC machining is a necessity for various industries as they need high-quality CNC machined parts to produce quality products. CNC machining is synonymous with precision, and it is what most of the manufacturing industries know.

The CNC machined parts should meet the desired standards of the industry and also meet the customer demands. So, the equipment needs to be precise and on-point. If they do not get produced according to the specifications, it can cause unexpected problems.

Manufacturers know the importance of quality parts in a dedicated time. Failure to comply with the standards will result in loss of business. Here are the tips that will help to produce quality CNC machined parts.

#1. Knowing CNC machine shop requirements

The machine shop owners need to understand that they are going with the part with the intention of manufacturing. Machinists need to be aware of the possibility of the production and where they will produce their equipment. They need to know the complexity of the parts, the materials to get machined, the cutting tools you’ll require, and levels of precision in producing the parts. Therefore, you need a reliable CNC machine shop that’ll meet your needs.

Once you have chosen the machine shop you want to work. Try and get information about the CNC machining prototypes and part capabilities.

#2. Automate the process with CNC controls

Machinists know that computer systems control the process in CNC machines. There are several cases when people can automate certain operations of the production to overcome unproductive times.

People can machine identical parts with higher and constant accuracy levels. People can set up repeat orders in shorter times, and orders can be easily slotted into the production schedule.

#3. Modify design with machine software

The next step is to review your design, and this stage is one of the most important if you begin with production. A simple change in design can help you save plenty of money. Professional CNC manufacturing in Canada has specially designed software in their machines helping to control various parameters, and designs, and providing reports and alerts to the machinists.

The software helps the machinist to seamless the machining processes. And take proper actions to ensure that the quality of the machined part is not compromised.

#4. CNC programming

The final result after the design is the 3-D model that represents all the tolerances and dimensions. The majority of the CNC machine tools use a programming language called G-code. Machinists need to choose which surface on the CAD model should be machined, and the CAM system will generate the code itself.

The process is complex as you need to take care of tolerances, geometry, and materials to generate the ideal program. You need to hire a good machine shop, and the professionals will help you move on to the processes quickly.

#5. CNC machine setup

Once the program is ready, the next step is to set the part. A basic CNC machine setup consists of the following considerations:

Part orientation: The machinist needs to design the part orientations to remove all the excess material.
Part clamping: There are a lot of different types of fixtures to clamp the part. We advise using standard tooling sets of jigs and fixtures.
Coordinate zero: Once the part gets clamped, the machine tool must know where the zero coordinates are present. The piece can get adjusted manually, or you can buy an indicator.
Loading the cutting tools: Lastly is the cutting tool setup. Position all the tools you use in your NC program in the slots. The machinist needs to insert the dimensions of the tool.

Contact us for quality machined parts with the help of our experienced machinists.

#6. Choose the ideal cutting tools and holders

Use the right cutting tools and recommend cutting settings to achieve the quality of the machined parts you desire. The machinist can fine-tune the cutting parameters to achieve the desired finish.

Avoid using any blunt tools, wrong dimension tools, or tools not suitable for machined materials. If the machinist keeps on using irregular tools, it can result in rough edges, and burn marks on the finished machined parts.

Also, avoiding the same tool for roughing and finishing in series production runs results in lower quality finishing and higher wear and cost.

#7. Manage the manufacturing environment

The machine shop owners should stay away from external sources of debris and pollution. These can create effects during machining resulting in improper finishing and costly damage to the machines.

Some of the examples include:

Dust from grinding or worse from nearby foundries.
Ongoing welding operations nearby CNC machines.
Stamping machines or presses create shock waves.

#8. Hire a professional CNC machine shop

The experience of CNC machinists plays a crucial role in producing quality products. We at MDA have skilled experts with manufacturing knowledge and are capable of working around client requirements.

Whether the client requires simple machined parts in high volumes or precision machined parts in low volumes, we’re here to deliver quality products on time. With years of experience under our belt, our professionals produce high-quality equipment from the simplest to the most complex.

As we have mentioned the tips to ensure the quality of the CNC machined parts is ideal for both low-mid volume production. Here are the benefits of precision CNC machining to custom parts for low – mid volume production.